This manual covers the WRE 125, a dual-sport motorcycle produced in 1998. Renowned for its off-road capabilities and robust engineering, the WRE 125 is a testament to a long heritage in motorcycle manufacturing. This model is designed for riders who demand performance and reliability across various terrains, embodying the spirit of enduro riding with its durable construction and potent 2-stroke engine. Its design prioritizes a balance of agility and power, making it a capable machine for both recreational trail riding and more demanding off-road adventures. This comprehensive Service and Repair Manual provides detailed guidance for all aspects of the 1998 WRE 125. It covers essential maintenance procedures, in-depth troubleshooting, engine and transmission servicing, brake system repairs, and electrical system diagnostics, including a complete wiring diagram. The manual’s scope extends to suspension overhauls, carburetor rebuilds, and component replacement, offering clear instructions suitable for both experienced technicians and owners undertaking their own maintenance. Its purpose is to empower users with the knowledge necessary to keep their WRE 125 in optimal condition, ensuring longevity and peak performance. 🏷️ Basic Information Identification Make: Husqvarna Model: WRE 125 Year: 1998 Category: Dual-Sport Motorcycle / Enduro 👋 Introduction Market Position Market Position: Targeted at Husqvarna WRE 125 owners seeking to perform their own maintenance and repairs, offering cost savings and quality assurance. Key Features Key Features: Empowers independent repair, provides valuable tips for owners with limited technical knowledge, facilitates understanding of vehicle intricacies, instant download convenience. 📋 Manual Details Coverage Manual Type: Service and Repair Manual Coverage Areas: Comprehensive service and repair for all aspects of the Husqvarna WRE 125 1998 model. Format Language: English Format: PDF Download Software Requirements: Adobe PDF Reader, WinZip Compatibility: All Windows & Mac versions 📖 Manual Coverage Systems Systems Covered: General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Wiring Diagram, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System, Fuel Injection/Fuel System, Emission System, Engine Control System, Chassis/Body, Restraint System, Axle. Procedures Procedures Included: Disassembly, Reassembly, Repair, Service, Maintenance, Refurbishment, Renovation, Mending, Fixing, Troubleshooting, Diagnostics, Component Replacement, Adjustments, Overhauls, Electrical System Diagnosis, Wiring Harness Repair, Carburetor/Fuel System Tuning. Depth Technical Depth: In-depth, from basic user maintenance to complex mechanical and electrical repairs. Covers intricacies and peculiarities of design and construction. Specific Procedures Carburetor Rebuild: Detailed steps for disassembly, cleaning, reassembly, and tuning of the fuel carburetor. Suspension Overhaul: Instructions for servicing front forks and rear shock absorber, including seal replacement and fluid changes. Engine Rebuild: Comprehensive guide for piston, ring, connecting rod, and bearing replacement, including torque specifications. Diagnostic Troubleshooting Troubleshooting Guides: Systematic approach to identifying and resolving common and uncommon issues, presented in a logical, step-by-step manner. Lubrication Lubrication Schedule: Detailed recommendations for periodic lubrication of all moving parts, pivot points, and bearings. Chassis Body Chassis Body Repair: Includes information on frame inspections, body panel removal/installation, and related components. Steering Steering Head Maintenance: Procedures for checking and adjusting steering head bearings, essential for safe handling. Braking System Brake System Service: Detailed instructions for brake caliper service, pad replacement, fluid bleeding, and master cylinder inspection. Electrical System Electrical Component Testing: Methods for testing ignition coil, stator, rectifier, battery, and lighting circuits. 📊 Manual Specifications File Characteristics File Format: PDF Print Quality: High resolution, suitable for printing all sections. Searchability: Likely text-searchable PDF, enabling quick access to specific information. ⚙️ Engine Specifications Primary Engine Engine Type: 2-stroke, Single-cylinder Displacement: Approximately 125cc (Exact spec may vary by specific WRE 125 sub-model, but 125cc is standard for the name). Cooling System: Liquid-cooled Fuel System Fuel Delivery: Carburetor (Specific model like Mikuni VM or Keihin PWK likely, detailed in manual). Performance Ignition System: CDI (Capacitor Discharge Ignition) Starting System: Kick starter Internal Components Bore X Stroke: Specifics will be detailed in the manual; typically around 54mm x 54.5mm for 125cc 2-strokes. Emission System Emission Controls: May include reed valve induction, exhaust port timing adjustments. Manual covers system components and checks. 🔧 Transmission Drivetrain Transmission Type: 6-speed manual Clutch Type: Wet multi-plate Final Drive: Chain drive Gear Ratios Gear Ratios: Specific ratios for each of the 6 gears and final drive ratio will be provided in the manual. 📐 Dimensions Weights Dry Weight: Approximately 95-105 kg (Varies slightly by specific configuration, manual will have exact figure). Wheels Tires Front Wheel Size: 21 inches Rear Wheel Size: 18 inches Frame Frame Type: Chromoly steel or similar robust off-road frame design. 🛡️ Safety Features Active Features Braking System Front: Hydraulic disc brake Braking System Rear: Hydraulic disc brake Passive Features Lighting System: Includes headlight, taillight, brake light, and likely turn signals for road legality depending on market version. 💡 Technology Features Infotainment Instrumentation: Digital/Analog combination likely includes speedometer, tachometer, odometer, trip meter, and indicator lights. Manual details operation and troubleshooting. Electrical System Lighting: Headlight, taillight, brake light, turn signals (depending on homologation for road use). Wiring Diagram...
This manual covers the WRE 125, a dual-sport motorcycle produced in 1998. Renowned for its off-road capabilities and robust engineering, the WRE 125 is a testament to a long heritage in motorcycle manufacturing. This model is designed for riders who demand performance and reliability across various terrains, embodying the spirit of enduro riding with its durable construction and potent 2-stroke engine. Its design prioritizes a balance of agility and power, making it a capable machine for both recreational trail riding and more demanding off-road adventures.
This comprehensive Service and Repair Manual provides detailed guidance for all aspects of the 1998 WRE 125. It covers essential maintenance procedures, in-depth troubleshooting, engine and transmission servicing, brake system repairs, and electrical system diagnostics, including a complete wiring diagram. The manual’s scope extends to suspension overhauls, carburetor rebuilds, and component replacement, offering clear instructions suitable for both experienced technicians and owners undertaking their own maintenance. Its purpose is to empower users with the knowledge necessary to keep their WRE 125 in optimal condition, ensuring longevity and peak performance.
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
WRE 125
Year:
1998
Category:
Dual-Sport Motorcycle / Enduro
👋 Introduction
Market Position
Market Position:
Targeted at Husqvarna WRE 125 owners seeking to perform their own maintenance and repairs, offering cost savings and quality assurance.
Key Features
Key Features:
Empowers independent repair, provides valuable tips for owners with limited technical knowledge, facilitates understanding of vehicle intricacies, instant download convenience.
📋 Manual Details
Coverage
Manual Type:
Service and Repair Manual
Coverage Areas:
Comprehensive service and repair for all aspects of the Husqvarna WRE 125 1998 model.
In-depth, from basic user maintenance to complex mechanical and electrical repairs. Covers intricacies and peculiarities of design and construction.
Specific Procedures
Carburetor Rebuild:
Detailed steps for disassembly, cleaning, reassembly, and tuning of the fuel carburetor.
Suspension Overhaul:
Instructions for servicing front forks and rear shock absorber, including seal replacement and fluid changes.
Engine Rebuild:
Comprehensive guide for piston, ring, connecting rod, and bearing replacement, including torque specifications.
Diagnostic Troubleshooting
Troubleshooting Guides:
Systematic approach to identifying and resolving common and uncommon issues, presented in a logical, step-by-step manner.
Lubrication
Lubrication Schedule:
Detailed recommendations for periodic lubrication of all moving parts, pivot points, and bearings.
Chassis Body
Chassis Body Repair:
Includes information on frame inspections, body panel removal/installation, and related components.
Steering
Steering Head Maintenance:
Procedures for checking and adjusting steering head bearings, essential for safe handling.
Braking System
Brake System Service:
Detailed instructions for brake caliper service, pad replacement, fluid bleeding, and master cylinder inspection.
Electrical System
Electrical Component Testing:
Methods for testing ignition coil, stator, rectifier, battery, and lighting circuits.
📊 Manual Specifications
File Characteristics
File Format:
PDF
Print Quality:
High resolution, suitable for printing all sections.
Searchability:
Likely text-searchable PDF, enabling quick access to specific information.
⚙️ Engine Specifications
Primary Engine
Engine Type:
2-stroke, Single-cylinder
Displacement:
Approximately 125cc (Exact spec may vary by specific WRE 125 sub-model, but 125cc is standard for the name).
Cooling System:
Liquid-cooled
Fuel System
Fuel Delivery:
Carburetor (Specific model like Mikuni VM or Keihin PWK likely, detailed in manual).
Performance
Ignition System:
CDI (Capacitor Discharge Ignition)
Starting System:
Kick starter
Internal Components
Bore X Stroke:
Specifics will be detailed in the manual; typically around 54mm x 54.5mm for 125cc 2-strokes.
Emission System
Emission Controls:
May include reed valve induction, exhaust port timing adjustments. Manual covers system components and checks.
🔧 Transmission
Drivetrain
Transmission Type:
6-speed manual
Clutch Type:
Wet multi-plate
Final Drive:
Chain drive
Gear Ratios
Gear Ratios:
Specific ratios for each of the 6 gears and final drive ratio will be provided in the manual.
📐 Dimensions
Weights
Dry Weight:
Approximately 95-105 kg (Varies slightly by specific configuration, manual will have exact figure).
Wheels Tires
Front Wheel Size:
21 inches
Rear Wheel Size:
18 inches
Frame
Frame Type:
Chromoly steel or similar robust off-road frame design.
🛡️ Safety Features
Active Features
Braking System Front:
Hydraulic disc brake
Braking System Rear:
Hydraulic disc brake
Passive Features
Lighting System:
Includes headlight, taillight, brake light, and likely turn signals for road legality depending on market version.
💡 Technology Features
Infotainment
Instrumentation:
Digital/Analog combination likely includes speedometer, tachometer, odometer, trip meter, and indicator lights. Manual details operation and troubleshooting.
Electrical System
Lighting:
Headlight, taillight, brake light, turn signals (depending on homologation for road use).
Wiring Diagram Availability:
Yes, explicitly listed as covered in the manual, crucial for electrical diagnostics and repairs.
Engine Management
Engine Control System:
CDI ignition with likely basic electronic control for spark timing. Manual covers CDI unit testing and related components.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Dependent on usage, but typically recommended every 10-20 hours of off-road riding or annually. Specifics in manual.
Spark Plug Replacement:
Regular inspection and replacement based on condition and usage, likely every 20-40 hours. Manual provides specific checks.
Fluid Specifications
Engine Oil Type:
Specific 2-stroke pre-mix oil. Manual will specify brand/API rating recommendations.
Transmission Oil Type:
Hypoid gear oil (e.g., SAE 80W/90). Manual will specify exact viscosity and capacity.
Coolant Type:
Ethylene glycol based coolant (50/50 mix with distilled water). Manual specifies type and capacity.
Known Issues
Common Issues:
Typical for 2-stroke enduros: carburetor jetting sensitivity, exhaust pipe packing wear, piston/ring wear with high mileage, clutch wear, suspension seal leaks. Manual addresses diagnosis and repair.
Filters
Air Filter Maintenance:
Procedure for cleaning and oiling the air filter element, crucial for engine longevity.
Oil Filter Part Number:
Not applicable for most 2-stroke engines; transmission oil is typically filtered via magnetic drain plug or internal screens, detailed in manual.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Husqvarna Motorcycles is one of the oldest motorcycle manufacturers in the world, with a rich history in off-road racing and innovation.
Model Evolution
Model Evolution:
The WRE series represented Husqvarna's focus on the enduro and dual-sport market, often featuring robust engines and capable suspension for varied terrain.
Production Details
Manufacturing Location:
Likely Sweden or Italy, depending on Husqvarna's manufacturing base at the time.
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