Your shopping cart
😊 Product added to cart successfully   Product removed to cart successfully
Your shopping cart is empty!
Continue shopping
    1 of 1

    Hyosung Rapier 450 Te450 Atv Workshop Service Repair Manual

    Regular price
    $133.00
    Sale price
    $133.00
    Regular price
    🏷️ Basic Information Identification Make: Hyosung Model: Rapier 450 Model Variant: TE450 Vehicle Type: ATV (All-Terrain Vehicle) Codes Chassis Code Prefix: TE450 👋 Introduction Market Position Market Position: Entry to mid-level performance ATV segment, designed for recreational and utility use Competitive Analysis Competitors: Competes with models from brands like Suzuki (KingQuad), Yamaha (Grizzly), Kawasaki (Brute Force), Polaris (Sportsman) in its displacement class. Key Features Target Audience: Do-it-yourself enthusiasts and experienced mechanics seeking detailed repair guidance. Unique Selling Points: Factory-level detail, step-by-step instructions, hundreds of photos and illustrations, comprehensive coverage. 📋 Manual Details Coverage Areas Manual Coverage: Complete workshop service and repair Page Count Estimated Page Count: Likely several hundred pages (typical for a comprehensive factory service manual) Manual Type Manual Type: Factory Service Repair Manual Language Language: English (implied by product description) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine disassembly, assembly, lubrication, cooling, fuel, ignition, exhaust, starting, charging Transmission Systems: Clutch, gearbox, differential, drivetrain components Chassis Systems: Frame, suspension (front and rear), steering, wheels, tires Braking Systems: Brake calipers, master cylinders, brake lines, brake pads, rotors Electrical Systems: Wiring diagrams, lighting, battery, charging system, ignition system, starter, instrument cluster Body And Trim: Body panels, plastics, seating, storage, controls Procedures Included Maintenance Procedures: Routine inspections, oil changes, filter replacements, lubrication, adjustments Repair Procedures: Complete disassembly and reassembly of all major components Troubleshooting Diagnostics: Fault diagnosis, common problems and solutions, symptom-based troubleshooting guides Technical Depth Technical Depth: Comprehensive, covering full disassembly, rebuilds, and advanced diagnostics 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: Printable, high-resolution for clear illustrations and text Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Likely a 4-stroke, single-cylinder, liquid-cooled internal combustion engine (typical for this class of ATV). Displacement: Approximately 450cc (as indicated by model name) Bore X Stroke: Specifics would be detailed in the manual, typically in the technical specifications section. Compression Ratio: Specifics would be detailed in the manual. Performance Horsepower: Estimated range of 25-35 HP, depending on tuning and specific model year. Torque: Estimated range of 25-30 lb-ft, depending on tuning and specific model year. Fuel System Fuel Delivery: Likely Fuel Injection (FI) for modern ATVs, or possibly Carbureted for older models. Manual will confirm. Fuel Type: Unleaded Gasoline Engine Cooling Cooling System: Liquid-cooled 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) with selectable 2WD/4WD Drive Modes: 2WD / 4WD selectable Features Gear Reduction: Low and High range gears for towing and off-road capability (standard for ATVs of this class) Fluid Specifications Transmission Fluid Type: Specific CVT fluid type and viscosity will be listed in the manual (e.g., ATV-specific CVT fluid). 📐 Dimensions Exterior Overall Length: Specifications will vary by model year and configuration, but typically around 80-90 inches. Overall Width: Specifications will vary by model year and configuration, but typically around 45-50 inches. Overall Height: Specifications will vary by model year and configuration, but typically around 45-50 inches. Weights Dry Weight: Likely in the range of 550-650 lbs. Exact figure in manual. Payload Capacity: Typical for this class, around 200-300 lbs for racks. Towing Capacity: Typically around 600-800 lbs for ATVs of this size. Wheels And Tires Front Tire Size: Commonly 25x8-12 or similar. Specifics in manual. Rear Tire Size: Commonly 25x10-12 or similar. Specifics in manual. Wheel Bolt Pattern: Specific pattern (e.g., 4x110mm) will be detailed in the manual. 🛡️ Safety Features Ratings Safety Standards: Complies with ANSI/SVIA 1-2010 standards for ATVs (when applicable for the model year). Active Features Braking System: Hydraulic disc brakes (front and rear) for reliable stopping power. Engine Braking: CVT typically provides engine braking for downhill descents. Passive Features Lighting: Headlights, taillight/brake light for visibility. Operator Training: Manual will emphasize safe riding practices and the importance of wearing protective gear (helmet, goggles, gloves, etc.). 💡 Technology Features Infotainment Infotainment Features: Basic ATV functionality; typically no advanced infotainment systems like touchscreens or audio systems are standard on models of this era and class. Focus is on operational technology. Driver Assistance Driver Assistance Features: Selectable 2WD/4WD, engine braking via CVT are primary operational assists. Connectivity Connectivity Features: N/A for this type of vehicle. 🔧 Maintenance Service Intervals Engine Oil Change Interval: Typically every 100 hours or 6 months of operation, but the manual will provide precise intervals for different operating conditions. Air Filter Cleaning Replacement: Regular inspection and cleaning, replacement as needed, likely every 200-300 hours or more frequently in dusty conditions. Manual will specify. Spark Plug Replacement: Typically every 2000-3000 miles or 24 months. Manual will provide specific type and gap. Fluid Specifications Engine Oil Type: Likely SAE 10W-40 or 20W-50 motorcycle or ATV-specific oil meeting API SG or higher specifications. Manual is definitive. Engine Oil Capacity: Capacity will be specified in the manual, typically...
    16 people are viewing this right now
    Type: Atv
    Vendor:
    Sku: 56929
    Collections: ALL ATV Powersports

    AvailabilityIn stock

    🏷️ Basic Information
    Identification
    Make:
    Hyosung
    Model:
    Rapier 450
    Model Variant:
    TE450
    Vehicle Type:
    ATV (All-Terrain Vehicle)
    Codes
    Chassis Code Prefix:
    TE450
    👋 Introduction
    Market Position
    Market Position:
    Entry to mid-level performance ATV segment, designed for recreational and utility use
    Competitive Analysis
    Competitors:
    Competes with models from brands like Suzuki (KingQuad), Yamaha (Grizzly), Kawasaki (Brute Force), Polaris (Sportsman) in its displacement class.
    Key Features
    Target Audience:
    Do-it-yourself enthusiasts and experienced mechanics seeking detailed repair guidance.
    Unique Selling Points:
    Factory-level detail, step-by-step instructions, hundreds of photos and illustrations, comprehensive coverage.
    📋 Manual Details
    Coverage Areas
    Manual Coverage:
    Complete workshop service and repair
    Page Count
    Estimated Page Count:
    Likely several hundred pages (typical for a comprehensive factory service manual)
    Manual Type
    Manual Type:
    Factory Service Repair Manual
    Language
    Language:
    English (implied by product description)
    Format
    Format:
    PDF Download
    📖 Manual Coverage
    Systems Covered
    Engine Systems:
    Engine disassembly, assembly, lubrication, cooling, fuel, ignition, exhaust, starting, charging
    Transmission Systems:
    Clutch, gearbox, differential, drivetrain components
    Chassis Systems:
    Frame, suspension (front and rear), steering, wheels, tires
    Braking Systems:
    Brake calipers, master cylinders, brake lines, brake pads, rotors
    Electrical Systems:
    Wiring diagrams, lighting, battery, charging system, ignition system, starter, instrument cluster
    Body And Trim:
    Body panels, plastics, seating, storage, controls
    Procedures Included
    Maintenance Procedures:
    Routine inspections, oil changes, filter replacements, lubrication, adjustments
    Repair Procedures:
    Complete disassembly and reassembly of all major components
    Troubleshooting Diagnostics:
    Fault diagnosis, common problems and solutions, symptom-based troubleshooting guides
    Technical Depth
    Technical Depth:
    Comprehensive, covering full disassembly, rebuilds, and advanced diagnostics
    📊 Manual Specifications
    File Format
    File Format:
    PDF
    Print Quality
    Print Quality:
    Printable, high-resolution for clear illustrations and text
    Binding Type
    Binding Type:
    N/A (Digital Download)
    Paper Type
    Paper Type:
    N/A (Digital Download)
    ⚙️ Engine Specifications
    Primary Engine
    Engine Type:
    Likely a 4-stroke, single-cylinder, liquid-cooled internal combustion engine (typical for this class of ATV).
    Displacement:
    Approximately 450cc (as indicated by model name)
    Bore X Stroke:
    Specifics would be detailed in the manual, typically in the technical specifications section.
    Compression Ratio:
    Specifics would be detailed in the manual.
    Performance
    Horsepower:
    Estimated range of 25-35 HP, depending on tuning and specific model year.
    Torque:
    Estimated range of 25-30 lb-ft, depending on tuning and specific model year.
    Fuel System
    Fuel Delivery:
    Likely Fuel Injection (FI) for modern ATVs, or possibly Carbureted for older models. Manual will confirm.
    Fuel Type:
    Unleaded Gasoline
    Engine Cooling
    Cooling System:
    Liquid-cooled
    🔧 Transmission
    Standard
    Transmission Type:
    Automatic Continuously Variable Transmission (CVT) with selectable 2WD/4WD
    Drive Modes:
    2WD / 4WD selectable
    Features
    Gear Reduction:
    Low and High range gears for towing and off-road capability (standard for ATVs of this class)
    Fluid Specifications
    Transmission Fluid Type:
    Specific CVT fluid type and viscosity will be listed in the manual (e.g., ATV-specific CVT fluid).
    📐 Dimensions
    Exterior
    Overall Length:
    Specifications will vary by model year and configuration, but typically around 80-90 inches.
    Overall Width:
    Specifications will vary by model year and configuration, but typically around 45-50 inches.
    Overall Height:
    Specifications will vary by model year and configuration, but typically around 45-50 inches.
    Weights
    Dry Weight:
    Likely in the range of 550-650 lbs. Exact figure in manual.
    Payload Capacity:
    Typical for this class, around 200-300 lbs for racks.
    Towing Capacity:
    Typically around 600-800 lbs for ATVs of this size.
    Wheels And Tires
    Front Tire Size:
    Commonly 25x8-12 or similar. Specifics in manual.
    Rear Tire Size:
    Commonly 25x10-12 or similar. Specifics in manual.
    Wheel Bolt Pattern:
    Specific pattern (e.g., 4x110mm) will be detailed in the manual.
    🛡️ Safety Features
    Ratings
    Safety Standards:
    Complies with ANSI/SVIA 1-2010 standards for ATVs (when applicable for the model year).
    Active Features
    Braking System:
    Hydraulic disc brakes (front and rear) for reliable stopping power.
    Engine Braking:
    CVT typically provides engine braking for downhill descents.
    Passive Features
    Lighting:
    Headlights, taillight/brake light for visibility.
    Operator Training:
    Manual will emphasize safe riding practices and the importance of wearing protective gear (helmet, goggles, gloves, etc.).
    💡 Technology Features
    Infotainment
    Infotainment Features:
    Basic ATV functionality; typically no advanced infotainment systems like touchscreens or audio systems are standard on models of this era and class. Focus is on operational technology.
    Driver Assistance
    Driver Assistance Features:
    Selectable 2WD/4WD, engine braking via CVT are primary operational assists.
    Connectivity
    Connectivity Features:
    N/A for this type of vehicle.
    🔧 Maintenance
    Service Intervals
    Engine Oil Change Interval:
    Typically every 100 hours or 6 months of operation, but the manual will provide precise intervals for different operating conditions.
    Air Filter Cleaning Replacement:
    Regular inspection and cleaning, replacement as needed, likely every 200-300 hours or more frequently in dusty conditions. Manual will specify.
    Spark Plug Replacement:
    Typically every 2000-3000 miles or 24 months. Manual will provide specific type and gap.
    Fluid Specifications
    Engine Oil Type:
    Likely SAE 10W-40 or 20W-50 motorcycle or ATV-specific oil meeting API SG or higher specifications. Manual is definitive.
    Engine Oil Capacity:
    Capacity will be specified in the manual, typically around 2-2.5 liters for this engine size.
    Coolant Type:
    Typically a 50/50 mix of ethylene glycol antifreeze and distilled water. Manual will specify type and capacity.
    Brake Fluid Type:
    Likely DOT 4 hydraulic brake fluid. Manual will confirm.
    Known Issues
    Common Wear Items:
    CVT belt wear, suspension bushings, brake pads, spark plugs are common wear items on most ATVs.
    Electrical Connections:
    Corrosion or loose connections can be an issue on ATVs, especially if used in wet conditions. Manual's wiring diagrams are crucial.
    📚 Vehicle History
    Brand Heritage
    Hyosung History:
    Hyosung Motors & Machinery Inc. is a South Korean manufacturer known for motorcycles, scooters, and ATVs. While not as globally dominant as Japanese or American brands, they have offered a range of competitive recreational vehicles.
    Model Evolution
    Rapier Series:
    The Rapier name has been used for various displacement models in Hyosung's ATV lineup, indicating a consistent platform for their mid-size ATVs.
    Production
    Production Period:
    The TE450 model was likely produced in the mid-to-late 2000s and early 2010s, a period when Hyosung was actively expanding its powersports offerings.
    🏆 Awards & Recognition
    Recognitions
    Industry Awards:
    No specific awards are readily available for the Hyosung Rapier 450 TE450, as it competed in a segment where such accolades are less common than for flagship models or specialized performance machines.
    Sale

    Unavailable

    Sold Out

    img01