This comprehensive Hyster F004 (S120XMS) Forklift Service Repair Manual provides detailed instructions and diagrams for maintaining and repairing your forklift. It covers a wide range of topics, including:
- **Engine Systems:** Detailed information on GM and Perkins diesel engines, covering maintenance, troubleshooting, and repair procedures.
- **Hydraulic Systems:** In-depth coverage of the hydraulic system, including the hydraulic gear pump, pump drive assembly, lift cylinders, tilt cylinders, and main control valve.
- **Electrical Systems:** Detailed explanations of the alternator, electronic control module (ECM), high voltage switch (HVS), and ignition system.
- **Transmission and Drive:** Comprehensive instructions for the single-speed powershift transmission, drive axle, and steering axle.
- **Brakes:** Thorough guidance on the brake system, ensuring safe and effective braking operation.
- **Steering:** Detailed instructions for the steering control unit and steering system.
- **Chassis and Frame:** Information on the frame, masts, and other structural components of the forklift.
- **Safety and Maintenance:** Comprehensive coverage of safety procedures, periodic maintenance schedules, and essential safety information.
- **Troubleshooting:** Detailed diagnostics and troubleshooting procedures for various components and systems.
This factory service manual is written for both experienced mechanics and DIY enthusiasts. It features clear, concise language and high-quality diagrams that make understanding and performing repairs easier. The manual covers all models, engines, trims, and transmissions for the Hyster F004 (S120XMS) Forklift, ensuring you have the information you need to keep your forklift running smoothly.
The Hyster F004 (S120XMS) is a robust and versatile forklift designed for demanding industrial applications. This model is part of Hyster's impressive range of electric forklifts, known for their reliability, efficiency, and low emission output. The F004 boasts a powerful AC electric motor, providing exceptional torque and acceleration for smooth and swift material handling. Its compact design, with a turning radius of only 2,000mm, makes it highly maneuverable and ideal for tight spaces. The S120XMS variant typically features a load capacity of 1.2 tonnes and a lift height of up to 5.4 meters, making it suitable for a variety of tasks, including palletizing, stacking, and transporting goods in warehouses, manufacturing facilities, and distribution centers.
The Hyster F004 (S120XMS) is equipped with a range of innovative features, including a highly responsive hydraulic system that offers precise control and smooth operation. Its ergonomic design ensures operator comfort and safety, with a wide-view mast and adjustable seat providing excellent visibility and control. The forklift is also equipped with a comprehensive safety system, incorporating features like an emergency stop button, a load-sensing device, and a horn for enhanced safety during operation. The F004 utilizes user-friendly controls and a digital display that provides real-time performance data and alerts, allowing operators to monitor the equipment's status and optimize efficiency. The forklift's robust construction and high-quality components ensure long-lasting performance, minimizing downtime and maximizing productivity in even the most demanding environments.