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Hyster S135XL2 S155XL2 S135XL S155XL S6.00XL S7.00XL (B024) Forklift Service Repair Manual

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$141.00
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$141.00
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🏷️ Basic Information Identification Make: Hyster Model: S135XL2, S155XL2, S135XL, S155XL, S6.00XL, S7.00XL Codes Internal Product Code: B024 👋 Introduction Market Position Target Audience: Owners, operators, and maintenance personnel of Hyster SXL series forklift trucks seeking to perform their own repairs and maintenance. Key Features Manual Benefits: Enables DIY repairs, saves money, provides comprehensive information for diagnosing and resolving issues, includes diagrams and photo illustrations for clarity. Value Proposition Cost Savings: Empowers users to perform repairs themselves, leading to significant savings on labor costs. Competitive Analysis Repair Manual Value: Positioned as a valuable resource for maintaining complex industrial equipment, offering superior depth compared to generic maintenance guides. Usability User Friendliness: Designed to enable users to find trouble and understand repairs without needing to visit a service center. Support Customer Assistance: Customer support is available for questions, ensuring a positive purchasing and usage experience. Key Selling Point Diy Capability: Highlights the ability for users to perform repairs themselves and 'SAVE MONEY $$$'. 📋 Manual Details Coverage Areas Models Covered: Hyster S135XL2 (B024), Hyster S155XL2 (B024), Hyster S135XL (B024), Hyster S155XL (B024), Hyster S6.00XL (B024), Hyster S7.00XL (B024) Page Count Estimated Page Count: Extensive (Specific count not provided, but described as COMPLETE) Manual Type Type: Service Repair Manual Language Language: English Format File Format: PDF Download Method: Instant Download, eliminating shipping costs and delivery wait times. File Size Consideration: PDF format allows for efficient storage and access across multiple devices. File Format Additional Formats: Can be saved to hard drive, burned to CD-ROM, viewed on any computer, zoomed, and printed. 📖 Manual Coverage Systems Covered Primary Systems: Frame, GM V6-4.3L Engine (Carbureted/Fuel Injection), Perkins Diesel Engine (1000 Series), Cooling System, Fuel Systems (LPG, Carburetor), Clutch System, Transmission (2-Speed PS, 3-Speed Manual), Differential, Drive Axle, Steering System, Brake System, Hydraulic System (Pumps, Valve, Cylinders), Electrical System (Alternator, Starter, Ignition), Engine Control Modules (GM V6 - Early/Later), Lift Cylinders, Masts Procedures Included Repair And Maintenance: Assembly, Disassembly, Maintenance, Servicing, Repair, Diagnosing, Troubleshooting, Technical Maintenance Technical Depth Level Of Detail: Comprehensive, step-by-step operations, detailed information, enabling self-repair and understanding of machine operation Diagrams And Illustrations Visual Aids: Includes diagrams, schemes, and actual real photo illustrations for step-by-step repair guidance. Electrical Components Electrical System Repair: Includes detailed coverage of the alternator, starter, and high energy ignition system for electrical troubleshooting and repair. Mast Systems Mast Service: Detailed coverage of lift cylinders and masts for maintenance and repair. Steering System Steering System Repair: Covers Steering Control Unit and Steering Axle for comprehensive steering system maintenance and repair. Brake System Brake System Service: Detailed information on the Brake System for safe and effective repair and maintenance. Hydraulic Control Valve Hcv Service: Detailed coverage of the Main Control Valve for hydraulic system diagnosis and repair. Diagnostic Procedures Troubleshooting Support: Provides specific diagnostic procedures to identify and resolve machine faults. Diagrams Schematic Coverage: Includes diagrams and schemes for various systems, aiding in understanding complex assemblies and circuits. Electrical Diagrams Wiring Schematics: Specifically mentions 'DIAGRAMS-GM ELECTRONIC ENGINE CONTROL', indicating detailed electrical schematics for engine management systems. Clutch System Clutch Service: Detailed information on the Oil Clutch System for maintenance and repair. Instruments And Senders Instrument Panel Service: Covers Instrument Panel Indicators and Senders for monitoring and diagnosing operational parameters. 📊 Manual Specifications File Format Requirements: Adobe PDF Reader & WinZip Compatibility Operating Systems: All Versions of Windows & Mac, Linux OS, iPhone, iPad, Android Print Quality Quality Description: High Quality, 100% Complete and Intact, No Missing/Corrupt Pages/Sections Document Integrity: Guaranteed 100% complete and intact, ensuring all necessary information is present for repairs. Binding Type Binding: Digital Download (PDF) Digital Delivery: Instant download format eliminates physical shipping and handling. Searchability Features: Bookmarked and Searchable Document Features: Searchable text allows for quick location of specific information within the manual. ⚙️ Engine Specifications Primary Engine Engine Options: GM V6-4.3L (Carbureted and Fuel Injection variants), Perkins Diesel Engine - 1000 Series (AR, YG, YH variants) Fuel System Fuel Delivery: Carbureted (Weber Carburetor with Governor), Fuel Injection (GM V6), LPG Fuel System Engine Control Control Systems: MSTS-GM V6-4.3L (Early and Later Control Modules), GM V6 Engine Control - Repair/Description/Operation Engine Variants Engine Identification: Covers both GM V6-4.3L engines with carburetion and fuel injection, as well as specific Perkins Diesel 1000 Series variants (AR, YG, YH). Carburetor Details Carburetor Type: Weber Carburetor with Governor is specifically detailed for maintenance and adjustment. Gm Engine Control Modules ECM Coverage: Comprehensive coverage of GM V6 Engine Control modules for both early and later control module systems, including description, operation, and repair. Perkins Diesel Series Diesel Engine Coverage: Detailed service and repair information for Perkins Diesel Engine - 1000 Series, including specific variants (AR, YG, YH). Gm Engine Variants V6 4.3L Features: Covers both carbureted and fuel-injected versions of the GM V6-4.3L engine, including specific control module details. Fuel System Lpg...
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Type: Forklift
Vendor:
Sku: 178734

AvailabilityIn stock

Hyster S135XL2 S155XL2 S135XL S155XL S6.00XL S7.00XL (B024) Forklift Service Repair Manual
🏷️ Basic Information
Identification
Make:
Hyster
Model:
S135XL2, S155XL2, S135XL, S155XL, S6.00XL, S7.00XL
Codes
Internal Product Code:
B024
👋 Introduction
Market Position
Target Audience:
Owners, operators, and maintenance personnel of Hyster SXL series forklift trucks seeking to perform their own repairs and maintenance.
Key Features
Manual Benefits:
Enables DIY repairs, saves money, provides comprehensive information for diagnosing and resolving issues, includes diagrams and photo illustrations for clarity.
Value Proposition
Cost Savings:
Empowers users to perform repairs themselves, leading to significant savings on labor costs.
Competitive Analysis
Repair Manual Value:
Positioned as a valuable resource for maintaining complex industrial equipment, offering superior depth compared to generic maintenance guides.
Usability
User Friendliness:
Designed to enable users to find trouble and understand repairs without needing to visit a service center.
Support
Customer Assistance:
Customer support is available for questions, ensuring a positive purchasing and usage experience.
Key Selling Point
Diy Capability:
Highlights the ability for users to perform repairs themselves and 'SAVE MONEY $$$'.
📋 Manual Details
Coverage Areas
Models Covered:
Hyster S135XL2 (B024), Hyster S155XL2 (B024), Hyster S135XL (B024), Hyster S155XL (B024), Hyster S6.00XL (B024), Hyster S7.00XL (B024)
Page Count
Estimated Page Count:
Extensive (Specific count not provided, but described as COMPLETE)
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Download Method:
Instant Download, eliminating shipping costs and delivery wait times.
File Size Consideration:
PDF format allows for efficient storage and access across multiple devices.
File Format
Additional Formats:
Can be saved to hard drive, burned to CD-ROM, viewed on any computer, zoomed, and printed.
📖 Manual Coverage
Systems Covered
Primary Systems:
Frame, GM V6-4.3L Engine (Carbureted/Fuel Injection), Perkins Diesel Engine (1000 Series), Cooling System, Fuel Systems (LPG, Carburetor), Clutch System, Transmission (2-Speed PS, 3-Speed Manual), Differential, Drive Axle, Steering System, Brake System, Hydraulic System (Pumps, Valve, Cylinders), Electrical System (Alternator, Starter, Ignition), Engine Control Modules (GM V6 - Early/Later), Lift Cylinders, Masts
Procedures Included
Repair And Maintenance:
Assembly, Disassembly, Maintenance, Servicing, Repair, Diagnosing, Troubleshooting, Technical Maintenance
Technical Depth
Level Of Detail:
Comprehensive, step-by-step operations, detailed information, enabling self-repair and understanding of machine operation
Diagrams And Illustrations
Visual Aids:
Includes diagrams, schemes, and actual real photo illustrations for step-by-step repair guidance.
Electrical Components
Electrical System Repair:
Includes detailed coverage of the alternator, starter, and high energy ignition system for electrical troubleshooting and repair.
Mast Systems
Mast Service:
Detailed coverage of lift cylinders and masts for maintenance and repair.
Steering System
Steering System Repair:
Covers Steering Control Unit and Steering Axle for comprehensive steering system maintenance and repair.
Brake System
Brake System Service:
Detailed information on the Brake System for safe and effective repair and maintenance.
Hydraulic Control Valve
Hcv Service:
Detailed coverage of the Main Control Valve for hydraulic system diagnosis and repair.
Diagnostic Procedures
Troubleshooting Support:
Provides specific diagnostic procedures to identify and resolve machine faults.
Diagrams
Schematic Coverage:
Includes diagrams and schemes for various systems, aiding in understanding complex assemblies and circuits.
Electrical Diagrams
Wiring Schematics:
Specifically mentions 'DIAGRAMS-GM ELECTRONIC ENGINE CONTROL', indicating detailed electrical schematics for engine management systems.
Clutch System
Clutch Service:
Detailed information on the Oil Clutch System for maintenance and repair.
Instruments And Senders
Instrument Panel Service:
Covers Instrument Panel Indicators and Senders for monitoring and diagnosing operational parameters.
📊 Manual Specifications
File Format
Requirements:
Adobe PDF Reader & WinZip
Compatibility
Operating Systems:
All Versions of Windows & Mac, Linux OS, iPhone, iPad, Android
Print Quality
Quality Description:
High Quality, 100% Complete and Intact, No Missing/Corrupt Pages/Sections
Document Integrity:
Guaranteed 100% complete and intact, ensuring all necessary information is present for repairs.
Binding Type
Binding:
Digital Download (PDF)
Digital Delivery:
Instant download format eliminates physical shipping and handling.
Searchability
Features:
Bookmarked and Searchable
Document Features:
Searchable text allows for quick location of specific information within the manual.
⚙️ Engine Specifications
Primary Engine
Engine Options:
GM V6-4.3L (Carbureted and Fuel Injection variants), Perkins Diesel Engine - 1000 Series (AR, YG, YH variants)
Fuel System
Fuel Delivery:
Carbureted (Weber Carburetor with Governor), Fuel Injection (GM V6), LPG Fuel System
Engine Control
Control Systems:
MSTS-GM V6-4.3L (Early and Later Control Modules), GM V6 Engine Control - Repair/Description/Operation
Engine Variants
Engine Identification:
Covers both GM V6-4.3L engines with carburetion and fuel injection, as well as specific Perkins Diesel 1000 Series variants (AR, YG, YH).
Carburetor Details
Carburetor Type:
Weber Carburetor with Governor is specifically detailed for maintenance and adjustment.
Gm Engine Control Modules
ECM Coverage:
Comprehensive coverage of GM V6 Engine Control modules for both early and later control module systems, including description, operation, and repair.
Perkins Diesel Series
Diesel Engine Coverage:
Detailed service and repair information for Perkins Diesel Engine - 1000 Series, including specific variants (AR, YG, YH).
Gm Engine Variants
V6 4.3L Features:
Covers both carbureted and fuel-injected versions of the GM V6-4.3L engine, including specific control module details.
Fuel System Lpg
Lpg System Service:
Includes detailed coverage of the LPG Fuel System.
🔧 Transmission
Standard
Transmission Types:
Two-Speed Power Shift (PS) Transmission (Description/Operation and Repair), Three-Speed Manual Transmission
Features
Transmission Components:
Oil Clutch System, Differential, Drive Axle
Components
Drive Train Elements:
Detailed coverage includes the differential and drive axle for comprehensive drivetrain repair.
Power Shift Transmission
Ps Transmission Description:
Provides both descriptive operation information and detailed repair procedures for the Two-Speed Power Shift Transmission.
Manual Transmission
3 Speed Manual Service:
Provides comprehensive service information for the Three-Speed Manual Transmission.
📐 Dimensions
Capacity And Weights
Lifting Capacities:
Implied capacities of 13,500 lbs (S135) and 15,500 lbs (S155), with 6000 kg (S6.00XL) and 7000 kg (S7.00XL) likely representing metric equivalents or variations.
Fastener Specifications
Fastener Types:
Includes information on Metric and Inch (SAE) fasteners, crucial for accurate assembly and disassembly.
Cargo Capacity
Lifting Capacity Range:
Models range from approximately 6,000 kg to 7,000 kg lifting capacity (S6.00XL to S7.00XL) and equivalent imperial capacities (S135XL to S155XL).
🛡️ Safety Features
Active Features
Operational Safety:
Brake System, Steering Control Unit, Hydraulic System for lift and tilt functions.
Passive Features
Structural Components:
The 'FRAME' section indicates detailed information on the forklift's chassis and structural integrity.
💡 Technology Features
Driver Assistance
Instrumentation:
Instrument Panel Indicators / Senders are covered, suggesting diagnostic and monitoring capabilities for the operator.
Electrical Systems
Ignition And Charging:
Details on High Energy Ignition System, Alternator, and Starter components are provided for servicing.
🔧 Maintenance
Service Intervals
Scheduled Maintenance:
Covers periodic maintenance procedures, indicating the need for regular checks and servicing as per manufacturer recommendations (specific intervals would be detailed within the manual).
Fluid Specifications
Fluid Requirements:
The manual will contain specific fluid types and capacities for engine oil, transmission fluid, hydraulic fluid, and coolant, along with relevant specifications (e.g., API service classifications, viscosity grades).
Known Issues
Troubleshooting Coverage:
The manual provides troubleshooting procedures for common issues related to the engine, transmission, hydraulic system, electrical components, and other critical systems.
Cooling System
Cooling System Maintenance:
Specific procedures and specifications for the cooling system are provided.
Hydraulic System
Hydraulic Maintenance:
Covers Hydraulic Gear Pumps, Hydraulic Pump Drive Assembly, and the overall Hydraulic System for proper operation and maintenance.
Capacities And Specifications
Technical Data Sheets:
Contains essential capacities and technical specifications critical for maintenance and repair accuracy.
Periodic Maintenance
Maintenance Schedule:
Dedicated section for 'PERIODIC MAINTENANCE' outlines recommended service schedules.
Engine Oil Specifications
Engine Oil Type:
The manual will specify appropriate engine oil types and viscosities for both GM and Perkins engines.
📚 Vehicle History
Brand Heritage
Manufacturer:
Hyster is a well-established manufacturer of material handling equipment with a long history of producing robust and reliable forklifts.
Model Evolution
Series Designation:
The 'XL' series designation typically indicates robust construction and higher capacity models within the Hyster product line. The addition of '2' often denotes a revised or updated version.
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