This comprehensive Service Repair Manual provides in-depth information for maintaining, assembling, disassembling, and servicing your Hyster S135XL2, S155XL2, S135XL, S155XL, S6.00XL, and S7.00XL (B024) forklift trucks. The manual offers a wealth of technical details to empower you to troubleshoot, diagnose, and repair your machine effectively. It includes detailed diagrams, real-world photographs, and step-by-step instructions, making complex procedures easy to understand and execute. This manual is an invaluable resource for both experienced technicians and DIY enthusiasts, enabling you to perform repairs and maintenance with confidence, saving time and money. The manual covers a wide range of topics, including: * **Frame:** Provides detailed information about the forklift's frame, including construction, assembly, and troubleshooting. * **Engine:** Offers comprehensive information on both GM V6-4.3L (carbureted and fuel injection) and Perkins Diesel engines, covering maintenance schedules, repair procedures, and troubleshooting guides. * **Cooling System:** Explains the functioning of the cooling system, providing details about components, maintenance procedures, and troubleshooting techniques. * **Fuel Systems:** Contains detailed information about carburetor systems, LPG fuel systems, and fuel injection systems, including maintenance, repair, and troubleshooting guides. * **Transmission:** Covers the operation and repair of both two-speed PS transmissions and three-speed manual transmissions. * **Drive Axle and Steering:** Provides a detailed breakdown of the drive axle, steering control unit, steering axle, and associated components, offering comprehensive maintenance and repair information. * **Brakes:** Explains the brake system, including components, maintenance procedures, and troubleshooting techniques. * **Hydraulic Systems:** Covers hydraulic gear pumps, hydraulic pump drive assembly, main control valve, tilt cylinders, and lift cylinders, providing detailed explanations for maintenance, repair, and troubleshooting. * **Electrical Systems:** Offers detailed information about the alternator, starter, high-energy ignition system, instrument panel indicators, and senders, with comprehensive troubleshooting guidance. * **Engine Control Systems:** Provides detailed information about both early and later model GM V6 Engine Control modules, including descriptions, operation, and repair procedures. * **Masts:** Covers mast construction, maintenance, and repair procedures. * **Periodic Maintenance:** Outlines a comprehensive schedule for regular maintenance, ensuring optimal performance and longevity of your forklift. * **Capacities and Specifications:** Provides essential technical specifications and fluid capacities, aiding in proper maintenance and repair. * **Diagrams:** Includes numerous detailed diagrams, illustrating the locations and functions of components, simplifying troubleshooting and repair processes. This manual is designed to be a complete resource for all your Hyster S135XL2, S155XL2, S135XL, S155XL, S6.00XL, and S7.00XL (B024) forklift needs.

The Hyster S135XL2, S155XL2, S135XL, S155XL, S6.00XL, and S7.00XL forklift trucks, collectively known as the "B024" series, are heavy-duty, high-capacity machines designed for demanding industrial applications. These forklifts boast a robust construction featuring a durable steel frame and a powerful engine, facilitating the handling of heavy payloads in challenging environments. They are equipped with a range of features enhancing performance and operator comfort, including advanced hydraulic systems, ergonomic controls, and a spacious operator cabin. The S135XL2 and S155XL2 models offer a maximum lifting capacity of 13,500 lbs and 15,500 lbs, respectively, while the S135XL and S155XL models provide capacities of 13,500 lbs and 15,500 lbs. The S6.00XL and S7.00XL models are designed for even heavier lifting requirements, boasting maximum capacities of 60,000 lbs and 70,000 lbs. The B024 series is renowned for its reliability and efficiency, making it a popular choice for industries such as warehousing, manufacturing, and construction. These versatile forklifts are available in various configurations to meet specific operational needs. Users can select from different mast heights, wheel types, and tire sizes to optimize the machine for their particular application. The B024 series is also compatible with a wide range of attachments, including side shifters, fork extensions, and rotating clamps, expanding its functionality and versatility. The Hyster S135XL2, S155XL2, S135XL, S155XL, S6.00XL, and S7.00XL forklifts represent a high-performance solution for businesses demanding reliable and efficient material handling. Their robust construction, powerful engine, and versatile configuration options make them ideal for a wide range of applications, contributing to increased productivity and operational efficiency. The availability of a dedicated service repair manual ensures efficient maintenance and troubleshooting, extending the lifespan and maximizing the return on investment for these heavy-duty machines.