Hyundai 20BH-7 25BH-7 30BH-7 Forklift Service Repair Workshop Manual Download PDF
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🏷️ Basic Information Identification Make: Hyundai Model: 20BH-7, 25BH-7, 30BH-7 Forklift Truck Product Name: Hyundai 20BH-7 25BH-7 30BH-7 Forklift Truck Service Repair Workshop Manual Download PDF Codes Model Codes: 20BH-7, 25BH-7, 30BH-7 👋 Introduction Market Position Purpose: To provide comprehensive information for the maintenance and repair of Hyundai BH-7 series forklift trucks Key Features Benefits To User: Save time and money, perform repairs with confidence, gain in-depth knowledge of the vehicle Quality Of Information: Original Factory Manual, easy-to-read text, top-quality diagrams Competitive Analysis Manual Value Proposition: Essential resource for owners and technicians to ensure optimal performance and longevity of Hyundai forklifts 📋 Manual Details Coverage Areas Primary Coverage: Complete service, repair, and workshop information Diagnostic Coverage: Troubleshooting for power train, brake, steering, hydraulic, and electric systems Maintenance Coverage: Periodic replacement schedules and general maintenance procedures Component Coverage: Major components, power train, brake system, steering system, hydraulic system, electric system, mast Page Count Estimated Page Count: Indeterminate (Digital Download PDF) Manual Type Type: Service Repair Workshop Manual Language Language: English Format File Format: PDF Compatibility: All Versions of Windows & Mac Requirements: Adobe PDF Reader & WinZip 📖 Manual Coverage Systems Covered Powertrain System: Structure, operation, troubleshooting, disassembly, and assembly Brake System: Structure, function, operational checks, troubleshooting, testing, and adjustment Steering System: Structure, function, operational checks, troubleshooting, disassembly, and assembly Hydraulic System: Structure, function, operational checks, troubleshooting, disassembly, and assembly Electric System: Component location, electrical circuits, and component specifications Mast System: Structure, operational checks, troubleshooting, adjustment, removal, and installation Procedures Included General Procedures: Safety hints, specifications, periodic replacement Component Procedures: Removal and installation of major components and units Repair Procedures: Detailed disassembly and assembly for various systems Diagnostic Procedures: Step-by-step troubleshooting guides for common and complex issues Technical Depth Depth: Comprehensive workshop-level repair and diagnostic information Detail Level: Easy-to-read text with high-quality diagrams and instructions 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable (depending on PDF creation) Print Quality Printability: All pages are printable Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Not specified in product information; likely internal combustion (e.g., LPG, Diesel, Gasoline) or electric, depending on specific model variant within the BH-7 series. Requires further research based on exact forklift model. Performance Engine Displacement: Not specified in product information Engine Horsepower: Not specified in product information Engine Torque: Not specified in product information Fuel System Fuel Type: Not specified in product information (commonly LPG, Diesel, Gasoline for industrial forklifts) Ignition System: Not specified in product information Cooling System Cooling Method: Not specified in product information 🔧 Transmission Standard Transmission Type: Not specified in product information; typically hydrostatic or torque converter automatic for forklifts. Features Gear Ratios: Not specified in product information Transmission Fluid Type: Requires specific manual lookup (e.g., ATF, hydraulic fluid) 📐 Dimensions Exterior Lift Capacity 20Bh-7: Approximately 2000-2500 kg (2.0-2.5 tons) - standard for this capacity class Lift Capacity 25Bh-7: Approximately 2500-2700 kg (2.5-2.7 tons) - standard for this capacity class Lift Capacity 30Bh-7: Approximately 3000-3200 kg (3.0-3.2 tons) - standard for this capacity class Weights Operating Weight: Specific to model and configuration; typically several tons. Manual would detail this. Load Center: Standard load center for this capacity class is 500mm. Manual will confirm specific figures. 🛡️ Safety Features Ratings Safety Standards: Compliance with relevant ANSI/UL or ISO forklift safety standards is implied for this type of equipment. Manual will cover safety hints and practices. Active Features Active Safety Systems: Not explicitly detailed in product info, but would include aspects covered in the brake and steering systems. Passive Features Passive Safety Features: Operator protection structures (e.g., overhead guard), seatbelts (if applicable). Manual will detail operational safety. 💡 Technology Features Infotainment Infotainment System: N/A (Forklift - basic instrumentation expected) Driver Assistance Driver Assistance Features: N/A (Forklift - focus is on operational controls and safety, not driver assistance in the automotive sense) Connectivity Connectivity Features: N/A (Forklift) Vehicle Systems Control Systems: Hydraulic controls, electronic sensors for various functions (as covered in Electric System section). 🔧 Maintenance Service Intervals Engine Oil Change: Refer to Section 1, Group 3 of the manual for specific intervals (e.g., hourly, daily, weekly, monthly, annually). Hydraulic Fluid Change: Refer to Section 1, Group 3 of the manual for specific intervals. Filter Replacement: Refer to Section 1, Group 3 of the manual for specific intervals for air, oil, fuel, and hydraulic filters. Fluid Specifications Engine Oil Type: Detailed in Section 1, Group 2 (Specifications). Likely a heavy-duty diesel or gasoline engine oil (e.g., SAE 15W-40 API CJ-4/CK-4 or equivalent). Hydraulic Fluid Type: Detailed in Section 1, Group 2 (Specifications). Typically ISO VG 32 or VG 46 hydraulic fluid. Transmission Fluid Type: Detailed in Section 1, Group 2 (Specifications). Likely an automatic transmission fluid (ATF) or specific heavy-duty transmission fluid. Known Issues...
Removal and installation of major components and units
Repair Procedures:
Detailed disassembly and assembly for various systems
Diagnostic Procedures:
Step-by-step troubleshooting guides for common and complex issues
Technical Depth
Depth:
Comprehensive workshop-level repair and diagnostic information
Detail Level:
Easy-to-read text with high-quality diagrams and instructions
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable (depending on PDF creation)
Print Quality
Printability:
All pages are printable
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Not specified in product information; likely internal combustion (e.g., LPG, Diesel, Gasoline) or electric, depending on specific model variant within the BH-7 series. Requires further research based on exact forklift model.
Performance
Engine Displacement:
Not specified in product information
Engine Horsepower:
Not specified in product information
Engine Torque:
Not specified in product information
Fuel System
Fuel Type:
Not specified in product information (commonly LPG, Diesel, Gasoline for industrial forklifts)
Ignition System:
Not specified in product information
Cooling System
Cooling Method:
Not specified in product information
🔧 Transmission
Standard
Transmission Type:
Not specified in product information; typically hydrostatic or torque converter automatic for forklifts.
Features
Gear Ratios:
Not specified in product information
Transmission Fluid Type:
Requires specific manual lookup (e.g., ATF, hydraulic fluid)
📐 Dimensions
Exterior
Lift Capacity 20Bh-7:
Approximately 2000-2500 kg (2.0-2.5 tons) - standard for this capacity class
Lift Capacity 25Bh-7:
Approximately 2500-2700 kg (2.5-2.7 tons) - standard for this capacity class
Lift Capacity 30Bh-7:
Approximately 3000-3200 kg (3.0-3.2 tons) - standard for this capacity class
Weights
Operating Weight:
Specific to model and configuration; typically several tons. Manual would detail this.
Load Center:
Standard load center for this capacity class is 500mm. Manual will confirm specific figures.
🛡️ Safety Features
Ratings
Safety Standards:
Compliance with relevant ANSI/UL or ISO forklift safety standards is implied for this type of equipment. Manual will cover safety hints and practices.
Active Features
Active Safety Systems:
Not explicitly detailed in product info, but would include aspects covered in the brake and steering systems.
N/A (Forklift - focus is on operational controls and safety, not driver assistance in the automotive sense)
Connectivity
Connectivity Features:
N/A (Forklift)
Vehicle Systems
Control Systems:
Hydraulic controls, electronic sensors for various functions (as covered in Electric System section).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Refer to Section 1, Group 3 of the manual for specific intervals (e.g., hourly, daily, weekly, monthly, annually).
Hydraulic Fluid Change:
Refer to Section 1, Group 3 of the manual for specific intervals.
Filter Replacement:
Refer to Section 1, Group 3 of the manual for specific intervals for air, oil, fuel, and hydraulic filters.
Fluid Specifications
Engine Oil Type:
Detailed in Section 1, Group 2 (Specifications). Likely a heavy-duty diesel or gasoline engine oil (e.g., SAE 15W-40 API CJ-4/CK-4 or equivalent).
Hydraulic Fluid Type:
Detailed in Section 1, Group 2 (Specifications). Typically ISO VG 32 or VG 46 hydraulic fluid.
Transmission Fluid Type:
Detailed in Section 1, Group 2 (Specifications). Likely an automatic transmission fluid (ATF) or specific heavy-duty transmission fluid.
Known Issues
Common Wear Items:
Brake pads/linings, hydraulic filters, air filters, tires, mast rollers, wear pads on forks and mast channels. Manual will address inspection and replacement.
Troubleshooting Areas:
Hydraulic system leaks, brake system performance degradation, steering responsiveness issues, electrical system faults are common in industrial equipment.
📚 Vehicle History
Brand Heritage
Manufacturer:
Hyundai Heavy Industries (HHI) or Hyundai Forklift division, known for industrial machinery and vehicles.
Model Evolution
Series Designation:
BH-7 designation suggests a specific generation or series of Hyundai forklifts, likely incorporating advancements over previous models.
Production
Production Era:
Specific production years not provided, but the '7' in the model number often denotes a generation. These models are generally from the mid-2000s onwards, but this needs confirmation.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Not specified in product information, but Hyundai generally holds a reputation for reliable industrial equipment.
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