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Hyundai Forklift Truck 20L(C)/25L(C)/30L(C)-7 20G(C)/25G(C)/30G(C)-7 Service Repair Manual
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Basic Information Identification Make: Hyundai Model: Forklift Truck Series: -7 Covered Models: 20L-7, 20G-7, 25L-7, 25G-7, 30L-7, 30G-7, 20LC-7, 20GC-7, 25LC-7, 25GC-7, 30LC-7, 30GC-7 Forklift Type: Internal Combustion Counterbalance Forklift...
Type: Cars
Vendor:
Sku: 139327
Tags:
Hyundai
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| Basic Information | |
| Identification | |
| Make: | Hyundai |
| Model: | Forklift Truck |
| Series: | -7 |
| Covered Models: | 20L-7, 20G-7, 25L-7, 25G-7, 30L-7, 30G-7, 20LC-7, 20GC-7, 25LC-7, 25GC-7, 30LC-7, 30GC-7 |
| Forklift Type: | Internal Combustion Counterbalance Forklift |
| Codes | |
| Product Name: | Hyundai Forklift Truck 20L(C)/25L(C)/30L(C)-7, 20G(C)/25G(C)/30G(C)-7 Service Repair Manual Download |
| Introduction | |
| Market Position | |
| Positioning: | Essential technical documentation for owners, technicians, and maintenance personnel of Hyundai -7 series forklifts, providing the highest level of repair detail. |
| Target Audience: | Forklift technicians, mechanics, fleet managers, and advanced DIY operators. |
| Competitive Analysis | |
| Completeness: | Marketed as the 'most complete' service manual, suggesting it supersedes or is more detailed than other available documentation. |
| Key Features | |
| Download Advantage: | Instant download, no shipping costs, immediate access to repair information. |
| Compatibility: | Compatible with all versions of Windows and Mac operating systems, requiring Adobe PDF Reader and WinZip. |
| Manual Details | |
| Coverage Areas | |
| Primary Coverage: | Service and repair procedures for Hyundai Forklift Trucks. |
| Page Count | |
| Estimated Page Count: | Comprehensive (specific count not provided, but indicated as 'most complete'). Likely several hundred pages based on coverage. |
| Manual Type | |
| Type: | Service Repair Manual |
| Documentation Scope: | Covers assembling and disassembling procedures for all major components. |
| Language | |
| Language: | English |
| Format | |
| Format: | PDF Download |
| Delivery Method: | Digital Download |
| Manual Coverage | |
| Systems Covered | |
| Power Train: | Structure, operation, troubleshooting, disassembly, and assembly. |
| Brake System: | Structure, function, operational checks, troubleshooting, testing, and adjustment. |
| Steering System: | Structure, function, operational checks, troubleshooting, disassembly, and assembly. |
| Hydraulic System: | Structure, function, operational checks, troubleshooting, disassembly, and assembly. |
| Electric System: | Component location, electrical circuits, component specifications, connector destinations, and troubleshooting. |
| Mast System: | Structure, operational checks, troubleshooting, adjustment, removal, and installation. |
| General Information: | Safety hints, specifications, and periodic replacement guidelines. |
| Control Systems: | Implied coverage of hydraulic and electrical control systems for steering, lifting, and powertrain operation. |
| Procedures Included | |
| Maintenance: | Periodic replacement, operational checks, adjustments. |
| Repair: | Disassembly and assembly of major components and systems. |
| Troubleshooting: | System-specific troubleshooting guides for common and complex issues. |
| Diagnostics: | Detailed diagnostic procedures, particularly within the electrical system section. |
| Installation: | Removal and installation of units and components (e.g., Mast). |
| Performance Testing: | Test and adjustment procedures are included for systems like the brake system, implying performance verification methods. |
| Technical Depth | |
| Depth: | Comprehensive, covering from basic specifications to detailed disassembly/assembly and electrical schematics. |
| Wiring Diagrams: | Explicitly includes wiring diagrams within the Electric System section, crucial for diagnostics and repairs. |
| Manual Specifications | |
| File Format | |
| Format: | |
| Print Quality | |
| Printability: | All pages are printable. |
| Binding Type | |
| Binding: | Digital download (no physical binding). |
| Paper Type | |
| Paper Type: | N/A (Digital PDF). |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | Internal Combustion Engine (Details not explicitly provided in product info, but inferred from forklift application). Likely Diesel or LPG. |
| Engine Manufacturer: | Likely Hyundai-branded or a common industrial engine supplier (e.g., Mitsubishi, Yanmar) depending on regional sourcing for the -7 series. Manual would specify. |
| Performance | |
| Power Output: | Specific HP/kW not listed, but models indicate lift capacities (e.g., 2000kg to 3000kg or 4000lbs to 6000lbs). |
| Fuel System | |
| Fuel Type: | Likely Diesel or LPG (Liquid Propane Gas), common for industrial forklifts. |
| Engine Type | |
| Engine Cooling: | Likely liquid-cooled, typical for internal combustion engines in this application. Manual would detail cooling system maintenance. |
| Transmission | |
| Standard | |
| Transmission Type: | Automatic transmission is standard for most industrial forklifts of this era and capacity. |
| Optional | |
| Optional Transmission: | Not specified, but less common for this class of equipment. |
| Features | |
| Features: | The manual covers disassembly and assembly of the powertrain, implying detailed information on the transmission system. |
| Transmission Control: | The 'Structure and Operation' of the power train section will detail the workings of the transmission's control mechanisms. |
| Dimensions | |
| Exterior | |
| Lift Capacity: | 2.0 - 3.0 Tonnes (approx. 4,000 - 6,000 lbs) based on model numbers (20, 25, 30). |
| Interior | |
| Operator Station: | Detailed information on operator controls, seating, and ergonomics is likely covered within the 'Structure' and 'General' sections. |
| Weights | |
| Operating Weight: | Specific operating weights not provided, but would vary by model and configuration. Manual would contain this data. |
| Chassis Type: | The manual would cover the specific chassis and frame construction of the 20-30 series forklifts. |
| Safety Features | |
| Ratings | |
| Safety Standards: | The manual includes a dedicated 'Safety Hints' section, indicating adherence to industry safety standards for forklift operation and maintenance. |
| Active Features | |
| Operational Safety: | Focus on proper operational checks and troubleshooting for safe operation. |
| Passive Features | |
| Structural Integrity: | Information on mast structure and unit assembly contributes to understanding the forklift's physical safety features. |
| Technology Features | |
| Infotainment | |
| Infotainment Features: | Industrial forklifts typically have minimal infotainment; focus is on operational controls and diagnostics. The manual covers electrical systems and component locations. |
| Driver Assistance | |
| Operator Aids: | No advanced driver-assistance systems are implied for this era/type of equipment. Safety is focused on mechanical reliability and proper operation. |
| Connectivity | |
| Diagnostic Ports: | The 'Electric System' section detailing connector destinations suggests the presence of diagnostic capabilities, likely via a specific port for fault code retrieval or system checks. |
| Maintenance | |
| Service Intervals | |
| Recommended Intervals: | The 'Periodic Replacement' section in the manual provides crucial service interval information for filters, fluids, and wear items, essential for preventative maintenance. |
| Engine Oil Change Interval: | Specific interval (e.g., hours or months) will be found in the 'Periodic Replacement' section. |
| Fluid Specifications | |
| Fluid Types Capacities: | The 'Specifications' group within Section 1 will detail required fluid types (e.g., hydraulic oil, engine oil, transmission fluid) and their respective capacities. |
| Hydraulic Fluid Type: | Details on hydraulic fluid viscosity and specifications will be provided in the Hydraulic System section. |
| Known Issues | |
| Common Wear Items: | While specific 'known issues' aren't listed, the manual's troubleshooting sections for the powertrain, brake, hydraulic, and mast systems will address common points of wear and failure. |
| Common Faults: | Troubleshooting guides in each section (e.g., 'Brake System Troubleshooting') will highlight common faults and diagnostic steps. |
| Maintenance Schedules | |
| Preventative Maintenance: | The manual's structure, covering periodic replacement and operational checks, forms the basis of a comprehensive preventative maintenance schedule. |
| Vehicle History | |
| Brand Heritage | |
| Hyundai Construction Equipment: | Hyundai Heavy Industries (now Hyundai Genuine Parts) is a major global manufacturer of heavy equipment, including forklifts, known for robust engineering. |
| Model Evolution | |
| Series Evolution: | The '-7' designation typically signifies a specific generation or series update for Hyundai forklifts, incorporating design and technological advancements over previous models. |
| Production | |
| Production Period: | The '-7' series would generally correspond to production years in the early to mid-2000s, though specific years are not detailed in the product description. |
| Awards & Recognition | |
| Recognitions | |
| Industry Acclaim: | Specific awards for the -7 series forklifts are not detailed in the product information, but Hyundai is a recognized manufacturer in the material handling industry. |