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Collection of 2 files: IH International 856 Tractor Service Shop Manual & Operators Manual-Improved-PDF

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🏷️ Basic Information Identification Make: International Harvester (IH) Model: 856 Tractor Product Type: Service Shop Manual & Operators Manual Collection Codes Manual Product Code: IH-856-SSM-OM-PDF-IMPROVED 👋 Introduction Market Position Tractor Segment: The IH 856 was a significant contender in the medium-horsepower agricultural tractor market of its era, known for its robust construction and versatility. Competitive Analysis Key Competitors: Competed directly with models from John Deere (e.g., 3020, 4020), Ford (e.g., 5000 series), and Massey Ferguson (e.g., 100 series). Key Features Distinctive Features: Offered a strong diesel engine, the innovative Torque Amplifier (TA) transmission for on-the-go gear changes, and a powerful hydraulic system. Manual Value Proposition Impro Feature Benefit: The 'Improved PDF' format significantly enhances usability over original scanned manuals, making maintenance and repair more efficient and accurate. 📋 Manual Details Coverage Areas Primary Coverage: International Harvester 856 Tractor (all variants) Engine Coverage: D-360, D-360A, D-360B Diesel Engines Transmission Coverage: T-71, T-71B Torque Amplifier Transmissions Hydraulics Coverage: International Harvester 2350, 2360 Hydraulic Systems Page Count Service Manual Estimated Pages: Approximately 600-800 pages Operators Manual Estimated Pages: Approximately 100-150 pages Manual Type Service Manual Type: Factory Authorized Service Shop Manual / Repair Manual Operators Manual Type: Original Equipment Manufacturer (OEM) Operators Instruction Manual Language Language: English Format Format: Improved PDF (Searchable Text, Bookmarks, Index) 📖 Manual Coverage Systems Covered Engine System: Complete engine overhaul, component testing, fuel system, cooling system, lubrication system, starting and charging systems. Transmission System: Torque Amplifier operation and repair, gear shifting mechanisms, clutch service, final drives, differential. Hydraulic System: Hydraulic pump, control valves, lift cylinders, power steering, hitch control, hydraulic fluid specifications and troubleshooting. Electrical System: Wiring diagrams, lighting, starter motor, alternator, battery service, ignition system (for gasoline variants if applicable, though primarily diesel), instrument panel. Steering System: Power steering system repair and diagnosis, steering linkage, tie rods, steering column. Brake System: Service brakes (wet disc), parking brake, brake system bleeding and maintenance. Chassis And Frame: Frame inspection and repair, front axle, rear axle, wheel bearings. Operator Controls: Dashboard layout, lever functions, PTO controls, draft control, position control. Procedures Included Maintenance Procedures: Daily checks, lubrication points, filter changes, tune-up procedures, fluid level checks, battery maintenance. Diagnostic Procedures: Troubleshooting charts for engine, transmission, hydraulics, and electrical systems. Symptom-based diagnostics. Repair Procedures: Step-by-step overhaul procedures for major components, component disassembly and reassembly, torque specifications for critical fasteners. Calibration Procedures: Calibration of hydraulic control systems, PTO speed settings, governor adjustments. Special Tool Requirements: Identification and usage of specialized tools required for specific repair tasks. Technical Depth Depth Of Coverage: Comprehensive, covering from basic operator checks to complete engine, transmission, and hydraulic system rebuilds. Diagnostic Capability: Advanced diagnostic procedures with detailed troubleshooting trees and component testing specifications. Rebuild Information: Detailed information for complete overhauls of all major mechanical and hydraulic components. 📊 Manual Specifications File Format Digital Format: PDF Searchability: Full text search enabled for quick information retrieval. Navigation: Includes hyperlinked bookmarks for easy navigation between sections and chapters. Indexing: Features a comprehensive index for specific terms and components. Print Quality Image Clarity: Improved PDF quality with clear illustrations, diagrams, and photographs. Readability: Optimized for digital viewing and printing, ensuring high readability of text and diagrams. Binding Type Digital Binding: N/A (Digital File) Paper Type Digital Paper Simulation: N/A (Digital File) ⚙️ Engine Specifications Primary Engine Engine Model: International Harvester D-360 Engine Type: Direct Injection, Naturally Aspirated Diesel Displacement: 360 cubic inches (5.9 Liters) Bore X Stroke: 3.875 in x 4.25 in (98.4 mm x 108.0 mm) Compression Ratio: 16.5:1 (Typical) Performance Rated Horsepower Pto: Approximately 73 HP (54 kW) Rated Horsepower Drawbar: Approximately 62 HP (46 kW) Rated Engine Speed: 2200 RPM Fuel System Fuel Type: Diesel Fuel Injection System: Roosamaster Distributor-type Injection Pump Fuel Filter: Cartridge type, typically IH Part No. 384703R1 or equivalent. Cooling System Cooling Medium: Water/Antifreeze Mixture Thermostat Rating: 170°F (77°C) to 180°F (82°C) typical 🔧 Transmission Standard Primary Transmission: International Harvester T-71/T-71B Torque Amplifier (TA) Gear Configuration: 8 Forward Speeds + 4 Reverse Speeds (with TA engaged and disengaged) Features Torque Amplifier Function: Provides an additional 16% speed reduction or increase in each gear without clutch pedal operation, for easier shifting under load. Clutch Type: Dual-stage clutch (one for TA, one for main transmission). Fluid Capacity Transmission Oil Capacity: Approximately 12 US quarts (11.4 Liters) for the main transmission and TA housing. Fluid Specifications Recommended Fluid: IH Hy-Trans Fluid (or equivalent UTTO - Universal Tractor Transmission Oil) meeting IH B6 specification. Manual may also recommend API GL-4. 📐 Dimensions Exterior Wheelbase: Approximately 94.5 inches (2400 mm) Overall Length: Approximately 148 inches (3759 mm) Weights Operating Weight: Approximately 7,500 - 8,500 lbs (3400 - 3850 kg) depending on configuration. Front Tire Size Standard: 6.00-16 or 7.50-16 Rear Tire Size Standard: 16.9-34 or 18.4-34 🛡️ Safety Features Ratings Rollover Protection: Original models typically did not include ROPS as...
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Collection of 2 files: IH International 856 Tractor Service Shop Manual & Operators Manual-Improved-PDF
🏷️ Basic Information
Identification
Make:
International Harvester (IH)
Model:
856 Tractor
Product Type:
Service Shop Manual & Operators Manual Collection
Codes
Manual Product Code:
IH-856-SSM-OM-PDF-IMPROVED
👋 Introduction
Market Position
Tractor Segment:
The IH 856 was a significant contender in the medium-horsepower agricultural tractor market of its era, known for its robust construction and versatility.
Competitive Analysis
Key Competitors:
Competed directly with models from John Deere (e.g., 3020, 4020), Ford (e.g., 5000 series), and Massey Ferguson (e.g., 100 series).
Key Features
Distinctive Features:
Offered a strong diesel engine, the innovative Torque Amplifier (TA) transmission for on-the-go gear changes, and a powerful hydraulic system.
Manual Value Proposition
Impro Feature Benefit:
The 'Improved PDF' format significantly enhances usability over original scanned manuals, making maintenance and repair more efficient and accurate.
📋 Manual Details
Coverage Areas
Primary Coverage:
International Harvester 856 Tractor (all variants)
Engine Coverage:
D-360, D-360A, D-360B Diesel Engines
Transmission Coverage:
T-71, T-71B Torque Amplifier Transmissions
Hydraulics Coverage:
International Harvester 2350, 2360 Hydraulic Systems
Page Count
Service Manual Estimated Pages:
Approximately 600-800 pages
Operators Manual Estimated Pages:
Approximately 100-150 pages
Manual Type
Service Manual Type:
Factory Authorized Service Shop Manual / Repair Manual
Operators Manual Type:
Original Equipment Manufacturer (OEM) Operators Instruction Manual
Language
Language:
English
Format
Format:
Improved PDF (Searchable Text, Bookmarks, Index)
📖 Manual Coverage
Systems Covered
Engine System:
Complete engine overhaul, component testing, fuel system, cooling system, lubrication system, starting and charging systems.
Transmission System:
Torque Amplifier operation and repair, gear shifting mechanisms, clutch service, final drives, differential.
Hydraulic System:
Hydraulic pump, control valves, lift cylinders, power steering, hitch control, hydraulic fluid specifications and troubleshooting.
Electrical System:
Wiring diagrams, lighting, starter motor, alternator, battery service, ignition system (for gasoline variants if applicable, though primarily diesel), instrument panel.
Steering System:
Power steering system repair and diagnosis, steering linkage, tie rods, steering column.
Brake System:
Service brakes (wet disc), parking brake, brake system bleeding and maintenance.
Chassis And Frame:
Frame inspection and repair, front axle, rear axle, wheel bearings.
Operator Controls:
Dashboard layout, lever functions, PTO controls, draft control, position control.
Procedures Included
Maintenance Procedures:
Daily checks, lubrication points, filter changes, tune-up procedures, fluid level checks, battery maintenance.
Diagnostic Procedures:
Troubleshooting charts for engine, transmission, hydraulics, and electrical systems. Symptom-based diagnostics.
Repair Procedures:
Step-by-step overhaul procedures for major components, component disassembly and reassembly, torque specifications for critical fasteners.
Calibration Procedures:
Calibration of hydraulic control systems, PTO speed settings, governor adjustments.
Special Tool Requirements:
Identification and usage of specialized tools required for specific repair tasks.
Technical Depth
Depth Of Coverage:
Comprehensive, covering from basic operator checks to complete engine, transmission, and hydraulic system rebuilds.
Diagnostic Capability:
Advanced diagnostic procedures with detailed troubleshooting trees and component testing specifications.
Rebuild Information:
Detailed information for complete overhauls of all major mechanical and hydraulic components.
📊 Manual Specifications
File Format
Digital Format:
PDF
Searchability:
Full text search enabled for quick information retrieval.
Navigation:
Includes hyperlinked bookmarks for easy navigation between sections and chapters.
Indexing:
Features a comprehensive index for specific terms and components.
Print Quality
Image Clarity:
Improved PDF quality with clear illustrations, diagrams, and photographs.
Readability:
Optimized for digital viewing and printing, ensuring high readability of text and diagrams.
Binding Type
Digital Binding:
N/A (Digital File)
Paper Type
Digital Paper Simulation:
N/A (Digital File)
⚙️ Engine Specifications
Primary Engine
Engine Model:
International Harvester D-360
Engine Type:
Direct Injection, Naturally Aspirated Diesel
Displacement:
360 cubic inches (5.9 Liters)
Bore X Stroke:
3.875 in x 4.25 in (98.4 mm x 108.0 mm)
Compression Ratio:
16.5:1 (Typical)
Performance
Rated Horsepower Pto:
Approximately 73 HP (54 kW)
Rated Horsepower Drawbar:
Approximately 62 HP (46 kW)
Rated Engine Speed:
2200 RPM
Fuel System
Fuel Type:
Diesel Fuel
Injection System:
Roosamaster Distributor-type Injection Pump
Fuel Filter:
Cartridge type, typically IH Part No. 384703R1 or equivalent.
Cooling System
Cooling Medium:
Water/Antifreeze Mixture
Thermostat Rating:
170°F (77°C) to 180°F (82°C) typical
🔧 Transmission
Standard
Primary Transmission:
International Harvester T-71/T-71B Torque Amplifier (TA)
Gear Configuration:
8 Forward Speeds + 4 Reverse Speeds (with TA engaged and disengaged)
Features
Torque Amplifier Function:
Provides an additional 16% speed reduction or increase in each gear without clutch pedal operation, for easier shifting under load.
Clutch Type:
Dual-stage clutch (one for TA, one for main transmission).
Fluid Capacity
Transmission Oil Capacity:
Approximately 12 US quarts (11.4 Liters) for the main transmission and TA housing.
Fluid Specifications
Recommended Fluid:
IH Hy-Trans Fluid (or equivalent UTTO - Universal Tractor Transmission Oil) meeting IH B6 specification. Manual may also recommend API GL-4.
📐 Dimensions
Exterior
Wheelbase:
Approximately 94.5 inches (2400 mm)
Overall Length:
Approximately 148 inches (3759 mm)
Weights
Operating Weight:
Approximately 7,500 - 8,500 lbs (3400 - 3850 kg) depending on configuration.
Front Tire Size Standard:
6.00-16 or 7.50-16
Rear Tire Size Standard:
16.9-34 or 18.4-34
🛡️ Safety Features
Ratings
Rollover Protection:
Original models typically did not include ROPS as standard; aftermarket installation is common and recommended. Manual covers safety precautions without specific ROPS certification.
Active Features
Operator Safety Features:
Emphasis on proper operation, PTO shielding, brake system checks, and understanding of all controls.
Passive Features
Mechanical Safety:
Procedures for safe component removal and installation, proper fluid handling, and maintenance safety precautions.
💡 Technology Features
Infotainment
Operator Interface:
Basic operator interface focused on function and durability, not typically featuring electronic infotainment systems common in modern vehicles.
Driver Assistance
Advanced Features:
The Torque Amplifier (TA) system is the most advanced technological feature for its time, enabling easier gear selection without a full clutch disengagement.
Connectivity
Telematics:
N/A
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 200 operating hours or annually, whichever comes first.
Oil Filter Change:
At every engine oil change.
Fuel Filter Change:
Every 200 operating hours or as needed if fuel system issues arise.
Transmission Oil Change:
Every 1000 operating hours or annually. Includes flushing if necessary.
Hydraulic Oil Change:
Every 1000 operating hours or annually. Includes filter replacement.
Fluid Specifications
Engine Oil Grade:
API CD or CE rated diesel engine oil, SAE 15W-30 recommended for most operating temperatures. SAE 10W-30 for very cold conditions.
Engine Oil Capacity:
Approximately 8 US quarts (7.6 Liters) with filter.
Coolant Type:
Ethylene glycol-based antifreeze/coolant mixture with corrosion inhibitors. 50/50 mix with distilled water recommended.
Known Issues
Torque Amplifier Reliability:
TA clutch engagement and wear can be a common issue if not operated correctly or maintained. Manual provides detailed repair steps.
Hydraulic Pump Wear:
Over time, hydraulic pumps can experience wear leading to reduced lift capacity or slow response. Manual details testing and rebuilding.
Diesel Injector Problems:
Clogged or worn injectors can affect engine performance and starting. Manual covers cleaning and testing procedures.
📚 Vehicle History
Brand Heritage
Manufacturer Legacy:
International Harvester (IH) was a pioneering American manufacturer of agricultural machinery and vehicles, known for its robust and reliable farm equipment.
Model Evolution
Series Context:
Part of IH's successful '86 series, which succeeded the popular 06 series tractors, offering improved features and performance.
Production
Production Years:
Approximately 1969-1971
Manufacturing Location:
USA (primarily Rock Island, Illinois)
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
While specific awards for the 856 model are not widely documented, the 86 series was generally well-received for its power and reliability in its class.
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