International Harvester 230 240 404 2404 Series Complete Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: International Harvester Model: 230, 240, 404, 2404 Series Product Type: Complete Workshop Service Repair Manual Format: Digital Download (PDF) 👋 Introduction Market Position Target Audience: Owners and mechanics of International Harvester 230, 240, 404, 2404 Series tractors Value Proposition Cost Savings: Enables users to perform their own repairs, saving significant labor costs Key Features Ease Of Use: Features very easy to follow step-by-step instructions Completeness: Covers every service and repair procedure from A-Z Accessibility: Instant download and multi-device compatibility 📋 Manual Details Coverage Coverage Areas: All service and repair procedures, A-Z Models Covered: International Harvester 230, 240, 404, 2404 Series (All Models, Engines, Trim, Transmission Types) Metadata Manual Type: Workshop Service Repair Manual Language: English Page Count: Not specified, but implied to be comprehensive Delivery Delivery Method: Instant Email Download Usability Printing Options: Print single pages, chapters, or the entire manual Device Compatibility: All PC & MAC Computers, Tablets, Smartphones Software Requirements: Adobe Reader (Free Download) 📖 Manual Coverage Systems Engine: Detailed repair and maintenance for all engine variants Transmission: Service and repair procedures for all transmission types Drivetrain: Coverage for front and rear axles, differentials, and driveshafts Suspension: Front and rear suspension system diagnostics and repair Steering: Steering system components, adjustments, and overhaul Brakes: Brake system inspection, repair, and fluid service Electrical System: Wiring diagrams, component testing, troubleshooting for the entire electrical system Fuel System: Fuel pump, carburetor, fuel lines, and tank service Cooling System: Radiator, water pump, thermostat, and fan system maintenance Exhaust System: Muffler, pipe, and catalytic converter (if applicable) service Bodywork And Chassis: Frame, body panels, doors, hood, and interior trim repair Hydraulic Systems: Coverage for auxiliary hydraulic systems (e.g., power steering, implement hydraulics if applicable) Procedures Routine Maintenance: Oil changes, filter replacements, lubrication, fluid level checks Engine Overhaul: Complete engine rebuild procedures, including disassembly, inspection, and reassembly Transmission Repair: Internal transmission component replacement and adjustment Brake System Overhaul: Master cylinder, wheel cylinder, brake shoe/pad replacement, line bleeding Electrical Troubleshooting: Diagnostic steps for common electrical faults Component Replacement: Step-by-step guides for replacing major and minor components Troubleshooting Guides: Diagnostic flowcharts and problem-solving tips for various issues Tune Up Procedures: Spark plug replacement, ignition timing, carburetor adjustments Torque Specifications: Essential torque values for critical fasteners Technical Depth Depth: Comprehensive, suitable for professional mechanics and experienced DIYers Illustrations Image Quality: Includes step-by-step pictures for clarity 📊 Manual Specifications File Attributes File Format: PDF Searchable Text: Implied by PDF format, enhancing usability Print Quality: High quality digital reproduction ⚙️ Engine Specifications Engine Variants Engine Options: Manual covers all engine types for the 230, 240, 404, and 2404 series. Specific engines likely include International Harvester's C-series and BD-series diesel engines (e.g., C-153, BD-144, BD-154, BD-264, BD-281) and gasoline variants. Exact specifications would be detailed within the manual. Performance Horsepower Range: Variable, depending on specific engine model (typically 30-70 HP range for these models) Torque Range: Variable, depending on specific engine model (torque figures would be specified in the manual) Fuel System Fuel Type: Gasoline and Diesel (depending on engine variant) Carburetor Type: May include Zenith, Marvel-Schebler, or equivalent carburetors for gasoline models Injection System: Diesel injection pumps (e.g., CAV, Bosch) for diesel models Lubrication Oil Type: Specified in the manual, likely SAE 30 or 10W-30 for gasoline, and SAE 15W-30 or 10W-30 for diesel, depending on ambient temperature. Cooling Cooling System: Liquid-cooled, typically with a thermostat and fan 🔧 Transmission Gearbox Type Gearbox Options: Manual transmission, likely with multiple forward gears and reverse. Specific configurations like 4-speed, 8-speed (4 forward, 4 reverse via hi/lo range), or other variations depending on the model. Features Clutch Type: Typically a single-plate dry clutch Maintenance Transmission Fluid: Manual will specify the correct type and capacity (likely SAE 90 or 80W-90 gear oil) 📐 Dimensions Tractor Weights Base Weight: Varies by model, typically in the range of 3,000 to 4,500 lbs (approximate, detailed specs in manual) Tractor Dimensions Wheelbase: Varies by model (specific measurements will be in the manual) Tire Sizes Typical Front Tire Size: e.g., 5.50-16, 6.00-16 Typical Rear Tire Size: e.g., 12.4-28, 13.6-28, 14.9-24 (depending on model and configuration) 🛡️ Safety Features Operational Safety Safety Precautions: Manual likely includes extensive safety warnings and operational guidelines for safe tractor use and maintenance 💡 Technology Features Historical Technology Instrumentation: Basic dashboard with essential gauges: tachometer/engine hour meter, oil pressure, coolant temperature, ammeter, fuel gauge. Lighting: Headlights, taillights, and potentially work lights depending on configuration. Power Takeoff: Standard rear Power Takeoff (PTO) for driving implements, likely 540 RPM. Three Point Hitch: Likely equipped with a Category 1 or 2 three-point hitch for implement attachment. 🔧 Maintenance Service Intervals Engine Oil Change Interval: Typically every 50-100 operating hours, or annually (specific interval in manual) Air Filter Maintenance: Frequent inspection and cleaning/replacement, especially in dusty conditions (detailed schedule in manual) Fuel Filter Replacement:...
Comprehensive, suitable for professional mechanics and experienced DIYers
Illustrations
Image Quality:
Includes step-by-step pictures for clarity
📊 Manual Specifications
File Attributes
File Format:
PDF
Searchable Text:
Implied by PDF format, enhancing usability
Print Quality:
High quality digital reproduction
⚙️ Engine Specifications
Engine Variants
Engine Options:
Manual covers all engine types for the 230, 240, 404, and 2404 series. Specific engines likely include International Harvester's C-series and BD-series diesel engines (e.g., C-153, BD-144, BD-154, BD-264, BD-281) and gasoline variants. Exact specifications would be detailed within the manual.
Performance
Horsepower Range:
Variable, depending on specific engine model (typically 30-70 HP range for these models)
Torque Range:
Variable, depending on specific engine model (torque figures would be specified in the manual)
Fuel System
Fuel Type:
Gasoline and Diesel (depending on engine variant)
Carburetor Type:
May include Zenith, Marvel-Schebler, or equivalent carburetors for gasoline models
Injection System:
Diesel injection pumps (e.g., CAV, Bosch) for diesel models
Lubrication
Oil Type:
Specified in the manual, likely SAE 30 or 10W-30 for gasoline, and SAE 15W-30 or 10W-30 for diesel, depending on ambient temperature.
Cooling
Cooling System:
Liquid-cooled, typically with a thermostat and fan
🔧 Transmission
Gearbox Type
Gearbox Options:
Manual transmission, likely with multiple forward gears and reverse. Specific configurations like 4-speed, 8-speed (4 forward, 4 reverse via hi/lo range), or other variations depending on the model.
Features
Clutch Type:
Typically a single-plate dry clutch
Maintenance
Transmission Fluid:
Manual will specify the correct type and capacity (likely SAE 90 or 80W-90 gear oil)
📐 Dimensions
Tractor Weights
Base Weight:
Varies by model, typically in the range of 3,000 to 4,500 lbs (approximate, detailed specs in manual)
Tractor Dimensions
Wheelbase:
Varies by model (specific measurements will be in the manual)
Tire Sizes
Typical Front Tire Size:
e.g., 5.50-16, 6.00-16
Typical Rear Tire Size:
e.g., 12.4-28, 13.6-28, 14.9-24 (depending on model and configuration)
🛡️ Safety Features
Operational Safety
Safety Precautions:
Manual likely includes extensive safety warnings and operational guidelines for safe tractor use and maintenance
Headlights, taillights, and potentially work lights depending on configuration.
Power Takeoff:
Standard rear Power Takeoff (PTO) for driving implements, likely 540 RPM.
Three Point Hitch:
Likely equipped with a Category 1 or 2 three-point hitch for implement attachment.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Typically every 50-100 operating hours, or annually (specific interval in manual)
Air Filter Maintenance:
Frequent inspection and cleaning/replacement, especially in dusty conditions (detailed schedule in manual)
Fuel Filter Replacement:
Regular replacement intervals recommended for optimal engine performance and longevity (specified in manual)
Fluid Specifications
Hydraulic Fluid Type:
Manual will specify IH Hy-Trans, or equivalent universal tractor transmission fluid (UTTO)
Coolant Type:
Ethylene glycol-based antifreeze mixed with water (50/50 ratio typically recommended)
Known Issues
Common Wear Points:
Clutch wear, hydraulic pump and cylinder leaks, carburetor issues (gumming, leaks), electrical system (corrosion, shorts), and general wear on engine components due to age and usage.
Part Numbers
Filter Part Numbers:
Manual will provide or reference necessary part numbers for filters (oil, fuel, air) and other common replacement items.
📚 Vehicle History
Brand Heritage
Manufacturer History:
International Harvester (IH) was a major American manufacturer of agricultural and construction machinery, trucks, and household equipment. Known for robust and reliable equipment.
Model Evolution
Series Context:
These models represent a significant portion of IH's utility tractor offerings in the late 1950s and early 1960s, designed for a wide range of farm tasks. The 230/240 were generally lighter utility tractors, while the 404/2404 offered more power and features, often with the option of the distinctive IH 'Comfortable' styling.
Production Years
Approximate Production Period:
Late 1950s to early 1960s (e.g., 230/240: ~1957-1960; 404/2404: ~1959-1961)
🏆 Awards & Recognition
Recognitions
Industry Reputation:
International Harvester tractors of this era were generally well-regarded for their durability and work ethic in agricultural settings.
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