International Harvester 248 258 278 Hydro 268 Tractor Complete Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: International Harvester Model: 248, 258, 278, Hydro 268 Tractor Codes Product Name: International Harvester 248 258 278 Hydro 268 Tractor Complete Workshop Service Repair Manual PDF Download 👋 Introduction Market Position Target User: Tractor owners, mechanics, service technicians, and DIY enthusiasts. Key Features Cost Savings: Enables users to perform their own repairs, saving significant money on labor costs. Usability: Easy-to-follow step-by-step instructions with clear illustrations. Accessibility: Instant download and accessible on multiple devices. Competitive Analysis Competitors: This manual is comparable to factory service manuals for tractors from John Deere, Massey Ferguson, Ford, and Allis-Chalmers of the same era. 📋 Manual Details Coverage Areas Overall Coverage: Complete Workshop Service and Repair Procedures, A-Z Model Variant Coverage: All Models, Engines, Trim, and Transmission Types Covered Specific Procedures: Includes procedures for clutch replacement, brake caliper/drum servicing, hydraulic pump testing, and PTO clutch adjustment. Wiring Diagrams: Comprehensive electrical wiring diagrams for various configurations. Page Count Estimated Pages: Hundreds (specific number not provided, but described as 'complete' and covering 'every' procedure) Manual Type Type: Workshop Service Repair Manual Manual Purpose: Designed for comprehensive repair and maintenance, enabling users to perform tasks ranging from routine servicing to major overhauls. Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, diagnostics, repair, and component breakdown (e.g., fuel system, cooling system, lubrication system, ignition/starting system). Transmission: Repair and servicing of all transmission types, including hydrostatic systems (Hydro 268) and related components. Hydraulics: Hydraulic system diagnostics, repair, maintenance of pumps, valves, cylinders, and related components. Electrical: Wiring diagrams, troubleshooting, repair of electrical components, charging system, starting system, lighting, and accessories. Drivetrain: Front and rear axle repair, differential, PTO (Power Take-Off) systems, and drive shafts. Steering: Power steering system repair, troubleshooting, and maintenance. Brakes: Brake system diagnosis, repair, and maintenance for all brake types. Chassis And Body: Frame, suspension, drawbar, ballast, and minor bodywork repairs. Air Conditioning: If factory-equipped, AC system service and repair would be included. Steering Column: Repair and adjustment of steering column and linkage. Procedures Included Maintenance: Scheduled maintenance, fluid changes, lubrication, filter replacements, general inspections. Troubleshooting: Detailed diagnostic procedures and fault finding for all systems. Repair: Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation. Overhaul: Complete overhaul procedures for engines, transmissions, and hydraulic systems. Adjustments: Calibration and adjustment procedures for engine timing, PTO engagement, hydraulic pressures, etc. Wheel Alignment: Procedures for checking and adjusting front-end alignment. Technical Depth Diagnostic Capability: Advanced diagnostics, including specific fault codes (if applicable to the era) and systematic troubleshooting trees. Rebuild Capability: Full rebuild procedures for major components like engines and transmissions. Technical Illustrations: Includes pictures/illustrations for easy-to-follow step-by-step instructions. Torque Specifications: Detailed torque specifications for all critical fasteners across all systems. Tolerance Specifications: Precision tolerances for engine and transmission component assembly. Diagnostic Charts: Troubleshooting charts and flow diagrams for systematic fault diagnosis. 📊 Manual Specifications File Format Format: PDF Compatibility: All PC & MAC Computers, Tablets, Mobile Phones Required Software: Adobe Reader (free download) Print Quality Printability: Printable (single page, chapter, or entire document) Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Family: International Harvester DT-360 (likely for 258/278, smaller variants for 248). Displacement: Approx. 360 cubic inches (5.9L) for DT-360; smaller displacements for other models (specifics to be found within the manual). Performance Horsepower Range: Varies by model and engine, typically in the 50-80 HP range for these tractors. Torque: Specific torque figures would be detailed in the manual for various engine variants. Fuel System Injection Type: Direct injection, likely with Bosch or similar rotary/inline injection pumps. Fuel Type: Diesel Cooling System Cooling Method: Liquid-cooled Lubrication System Oil Type: Specific SAE viscosity grade and API service classification for diesel engines (e.g., SAE 15W-40 API CG-4 or higher) would be detailed in the manual. 🔧 Transmission Standard Gearbox Type: Various options including 8-speed or 16-speed synchromesh transmissions. Optional Hydrostatic: Hydrostatic transmission variant available, specifically for the Hydro 268 model. Features Power Take Off: Standard PTO (540/1000 RPM) functionality and repair procedures. Clutch Type: Dual-clutch (for independent PTO) or single-stage clutch depending on configuration. 📐 Dimensions Exterior Wheelbase: Varies by model, typical for this class of tractor (details in manual). Length: Varies by model, typical for this class of tractor (details in manual). Weights Operating Weight: Typically in the range of 5,000 - 7,000 lbs (details in manual). 💡 Technology Features Infotainment Infotainment System: N/A (Basic agricultural tractor technology of its era). Driver Assistance Driver Assistance Features: N/A (Focus is on mechanical functionality and power). Connectivity Connectivity Options: N/A 🔧 Maintenance Service Intervals Engine Oil Change: Typically every 100-250 operating hours, or annually (specific recommendation in manual). Air Filter Service: Check and service based on operating conditions, usually every 50-100 hours. Fuel Filter Replacement: Recommended annually...
Repair and servicing of all transmission types, including hydrostatic systems (Hydro 268) and related components.
Hydraulics:
Hydraulic system diagnostics, repair, maintenance of pumps, valves, cylinders, and related components.
Electrical:
Wiring diagrams, troubleshooting, repair of electrical components, charging system, starting system, lighting, and accessories.
Drivetrain:
Front and rear axle repair, differential, PTO (Power Take-Off) systems, and drive shafts.
Steering:
Power steering system repair, troubleshooting, and maintenance.
Brakes:
Brake system diagnosis, repair, and maintenance for all brake types.
Chassis And Body:
Frame, suspension, drawbar, ballast, and minor bodywork repairs.
Air Conditioning:
If factory-equipped, AC system service and repair would be included.
Steering Column:
Repair and adjustment of steering column and linkage.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, lubrication, filter replacements, general inspections.
Troubleshooting:
Detailed diagnostic procedures and fault finding for all systems.
Repair:
Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation.
Overhaul:
Complete overhaul procedures for engines, transmissions, and hydraulic systems.
Adjustments:
Calibration and adjustment procedures for engine timing, PTO engagement, hydraulic pressures, etc.
Wheel Alignment:
Procedures for checking and adjusting front-end alignment.
Technical Depth
Diagnostic Capability:
Advanced diagnostics, including specific fault codes (if applicable to the era) and systematic troubleshooting trees.
Rebuild Capability:
Full rebuild procedures for major components like engines and transmissions.
Technical Illustrations:
Includes pictures/illustrations for easy-to-follow step-by-step instructions.
Torque Specifications:
Detailed torque specifications for all critical fasteners across all systems.
Tolerance Specifications:
Precision tolerances for engine and transmission component assembly.
Diagnostic Charts:
Troubleshooting charts and flow diagrams for systematic fault diagnosis.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
All PC & MAC Computers, Tablets, Mobile Phones
Required Software:
Adobe Reader (free download)
Print Quality
Printability:
Printable (single page, chapter, or entire document)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Family:
International Harvester DT-360 (likely for 258/278, smaller variants for 248).
Displacement:
Approx. 360 cubic inches (5.9L) for DT-360; smaller displacements for other models (specifics to be found within the manual).
Performance
Horsepower Range:
Varies by model and engine, typically in the 50-80 HP range for these tractors.
Torque:
Specific torque figures would be detailed in the manual for various engine variants.
Fuel System
Injection Type:
Direct injection, likely with Bosch or similar rotary/inline injection pumps.
Fuel Type:
Diesel
Cooling System
Cooling Method:
Liquid-cooled
Lubrication System
Oil Type:
Specific SAE viscosity grade and API service classification for diesel engines (e.g., SAE 15W-40 API CG-4 or higher) would be detailed in the manual.
🔧 Transmission
Standard
Gearbox Type:
Various options including 8-speed or 16-speed synchromesh transmissions.
Optional
Hydrostatic:
Hydrostatic transmission variant available, specifically for the Hydro 268 model.
Features
Power Take Off:
Standard PTO (540/1000 RPM) functionality and repair procedures.
Clutch Type:
Dual-clutch (for independent PTO) or single-stage clutch depending on configuration.
📐 Dimensions
Exterior
Wheelbase:
Varies by model, typical for this class of tractor (details in manual).
Length:
Varies by model, typical for this class of tractor (details in manual).
Weights
Operating Weight:
Typically in the range of 5,000 - 7,000 lbs (details in manual).
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic agricultural tractor technology of its era).
Driver Assistance
Driver Assistance Features:
N/A (Focus is on mechanical functionality and power).
Connectivity
Connectivity Options:
N/A
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 100-250 operating hours, or annually (specific recommendation in manual).
Air Filter Service:
Check and service based on operating conditions, usually every 50-100 hours.
Fuel Filter Replacement:
Recommended annually or every 250-500 hours.
Fluid Specifications
Engine Oil:
SAE 15W-40 API CG-4 or equivalent diesel engine oil (verify in manual).
Hydraulic Fluid:
Universal Tractor Transmission Oil (UTTO) or IH Hy-Trans fluid (verify in manual).
Coolant:
Ethylene glycol-based antifreeze mixed with water (50/50 ratio) for freeze protection and corrosion inhibition (verify capacity and type in manual).
Known Issues
Hydraulic Leaks:
Common on older tractors; seals and O-rings may degrade over time.
Electrical Connections:
Corrosion and loose connections can lead to intermittent electrical issues.
Pto Engagement:
Clutch wear or adjustment issues can affect PTO engagement.
Injection Pump Wear:
Wear on diesel injection pumps can affect engine performance and starting.
📚 Vehicle History
Brand Heritage
Brand History:
International Harvester (IH) was a major American manufacturer of agricultural and construction equipment, known for its robust and reliable machinery.
Model Evolution
Model Line:
These tractors likely represent a generation of utility tractors from IH, offering a balance of power and versatility for farming operations.
Production
Production Period:
Likely produced in the late 1970s through the 1980s, prior to IH's acquisition by J.I. Case.
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