IH International Harvester 986 Service Repair Manual
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🏷️ Basic Information Identification Make: International Harvester Model: 986 Type: Tractor 👋 Introduction Market Position Target Audience: Do-it-yourself owners and experienced mechanics seeking comprehensive repair and service information. Value Proposition Cost Effectiveness: An inexpensive way to keep the tractor working properly by enabling self-service and repair. Key Features Completeness: Complete official full factory service repair manual with no extra fees or expiry dates. Convenience Digital Advantage: Digital format offers superior convenience and cost savings compared to traditional paper manuals. Competitive Analysis Market Niche: The 986 was a popular medium-duty row-crop tractor, competing with models from John Deere, Massey Ferguson, and Ford. 📋 Manual Details Coverage Areas Systems Covered: Engine, Fuel System, Cooling System, Electrical System, Transmission, Brakes, Hydraulics, Power Steering, PTO, Final Drive, Cab, Front System, Differential, Torque Amplifier, Multiple Control Valve, Turbocharger All Styles Covered: Indicates that all variations and configurations of the IH International Harvester 986 tractor are covered within the manual. Page Count Approximate Pages: Hundreds Manual Type Type: Service Repair Workshop Manual Language Language: English Format Digital Format: PDF Codes Vin Decoding: While not explicitly stated as a VIN decoder, factory service manuals often contain information to help identify specific configurations. 📖 Manual Coverage Systems Covered Engine: Complete service and repair procedures for the IH 986 tractor engine. Diesel Fuel System: Detailed diagnostics, adjustments, and repair for the diesel fuel injection system. Diesel Turbocharger: Information on turbocharger installation, testing, and repair. Cooling System: Maintenance, troubleshooting, and repair of the cooling system, including radiator, water pump, and thermostat. Electrical System: Comprehensive coverage of the tractor's electrical system, including wiring diagrams, component testing, and troubleshooting. Transmission: Covers range transmission, speed transmission, and torque amplifier service and repair. Brakes: Detailed procedures for brake system maintenance, adjustment, and repair, including transmission brake. Hydraulic System: In-depth information on the hydraulic system, including pump, cylinders, valves, and maintenance. Power Steering System: Service and repair of the power steering unit and associated components. Power Take Off Pto: Information on PTO engagement, maintenance, and repair. Differential: Repair and overhaul procedures for the differential unit. Final Drive: Service and repair of the final drive assemblies. Front System: Maintenance and repair of the front axle and steering components. Cab: Procedures for cab maintenance and repair, potentially including climate control and operator comfort features. Multiple Control Valve: Service and repair of the multi-control valve for hydraulic functions. Service Data: Includes essential service data, such as fluid capacities, lubrication points, and general specifications. Procedures Included Maintenance: Step-by-step instructions for routine maintenance tasks. Troubleshooting: Diagnostic procedures to identify and resolve common issues. Repair: Detailed instructions for all major repair procedures. Disassembly Reassembly: Complete step-by-step disassembly and reassembly of all major components and systems. Adjustments: Procedures for adjusting various components for optimal performance. Torque Specifications: Provides critical torque specifications for fasteners across all systems, essential for proper assembly. Technical Depth Depth: Comprehensive, factory-level detail suitable for both DIY and experienced mechanics. Diagnostics: Includes diagnostic procedures for identifying mechanical and electrical faults. Rebuild Procedures: Detailed instructions for complete rebuilds of major components like the engine, transmission, and hydraulic systems. Illustrations Visual Aids: Hundreds of photos and illustrations guiding through service and repair procedures. 📊 Manual Specifications File Format Digital Type: PDF (requires Adobe PDF Reader) Print Quality Printability: Fully printable, allowing users to print entire manual or specific pages. Binding Type Physical Format Equivalent: Not applicable (digital format), but designed to replace traditional bound manuals. Paper Type Durability Advantage: Digital format offers superior durability and cleanliness compared to paper manuals in workshop environments. Compatibility Operating Systems: Compatible with all versions of Windows and Mac. Accessibility Device Compatibility: Accessible on desktop PCs, laptops, smartphones, and tablets via web browser or PDF reader. ⚙️ Engine Specifications Primary Engine Engine Model: Likely a D-series International Harvester diesel engine (e.g., D-239, DT-239 or similar variants based on tractor era and horsepower). Engine Configuration Cylinders: Typically a 4-cylinder or 6-cylinder diesel engine. Fuel System Injection Type: Direct injection, likely with a Roosa Master or similar rotary injection pump, and optional turbocharging. Performance Horsepower Range: Typically in the 80-100 PTO horsepower range, depending on specific engine configuration and era. Cooling System System Type: Liquid-cooled, pressurized system. 🔧 Transmission Standard Gearbox Type: Often features a synchronized 9-speed or 12-speed transmission with a Torque Amplifier (TA) option for on-the-go gear splitting. Optional Transmission Features: Torque Amplifier (TA) providing 18 or 24 speeds total (forward and reverse). Features Gear Selection: Manual gear shifting with TA lever for range splitting. 📐 Dimensions Exterior Wheelbase: Variable depending on configuration, but typically around 90-95 inches for standard 2WD. Weights Operating Weight: Approximately 7,000 - 8,500 lbs, depending on options and configuration. 🛡️ Safety Features Passive Features Operator Station: Operator station designed for safety and visibility, with controls within easy reach. 💡 Technology Features Infotainment Dashboard Features: Basic dashboard instrumentation including tachometer, temperature gauge,...
Do-it-yourself owners and experienced mechanics seeking comprehensive repair and service information.
Value Proposition
Cost Effectiveness:
An inexpensive way to keep the tractor working properly by enabling self-service and repair.
Key Features
Completeness:
Complete official full factory service repair manual with no extra fees or expiry dates.
Convenience
Digital Advantage:
Digital format offers superior convenience and cost savings compared to traditional paper manuals.
Competitive Analysis
Market Niche:
The 986 was a popular medium-duty row-crop tractor, competing with models from John Deere, Massey Ferguson, and Ford.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine, Fuel System, Cooling System, Electrical System, Transmission, Brakes, Hydraulics, Power Steering, PTO, Final Drive, Cab, Front System, Differential, Torque Amplifier, Multiple Control Valve, Turbocharger
All Styles Covered:
Indicates that all variations and configurations of the IH International Harvester 986 tractor are covered within the manual.
Page Count
Approximate Pages:
Hundreds
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Digital Format:
PDF
Codes
Vin Decoding:
While not explicitly stated as a VIN decoder, factory service manuals often contain information to help identify specific configurations.
📖 Manual Coverage
Systems Covered
Engine:
Complete service and repair procedures for the IH 986 tractor engine.
Diesel Fuel System:
Detailed diagnostics, adjustments, and repair for the diesel fuel injection system.
Diesel Turbocharger:
Information on turbocharger installation, testing, and repair.
Cooling System:
Maintenance, troubleshooting, and repair of the cooling system, including radiator, water pump, and thermostat.
Electrical System:
Comprehensive coverage of the tractor's electrical system, including wiring diagrams, component testing, and troubleshooting.
Transmission:
Covers range transmission, speed transmission, and torque amplifier service and repair.
Brakes:
Detailed procedures for brake system maintenance, adjustment, and repair, including transmission brake.
Hydraulic System:
In-depth information on the hydraulic system, including pump, cylinders, valves, and maintenance.
Power Steering System:
Service and repair of the power steering unit and associated components.
Power Take Off Pto:
Information on PTO engagement, maintenance, and repair.
Differential:
Repair and overhaul procedures for the differential unit.
Final Drive:
Service and repair of the final drive assemblies.
Front System:
Maintenance and repair of the front axle and steering components.
Cab:
Procedures for cab maintenance and repair, potentially including climate control and operator comfort features.
Multiple Control Valve:
Service and repair of the multi-control valve for hydraulic functions.
Service Data:
Includes essential service data, such as fluid capacities, lubrication points, and general specifications.
Procedures Included
Maintenance:
Step-by-step instructions for routine maintenance tasks.
Troubleshooting:
Diagnostic procedures to identify and resolve common issues.
Repair:
Detailed instructions for all major repair procedures.
Disassembly Reassembly:
Complete step-by-step disassembly and reassembly of all major components and systems.
Adjustments:
Procedures for adjusting various components for optimal performance.
Torque Specifications:
Provides critical torque specifications for fasteners across all systems, essential for proper assembly.
Technical Depth
Depth:
Comprehensive, factory-level detail suitable for both DIY and experienced mechanics.
Diagnostics:
Includes diagnostic procedures for identifying mechanical and electrical faults.
Rebuild Procedures:
Detailed instructions for complete rebuilds of major components like the engine, transmission, and hydraulic systems.
Illustrations
Visual Aids:
Hundreds of photos and illustrations guiding through service and repair procedures.
📊 Manual Specifications
File Format
Digital Type:
PDF (requires Adobe PDF Reader)
Print Quality
Printability:
Fully printable, allowing users to print entire manual or specific pages.
Binding Type
Physical Format Equivalent:
Not applicable (digital format), but designed to replace traditional bound manuals.
Paper Type
Durability Advantage:
Digital format offers superior durability and cleanliness compared to paper manuals in workshop environments.
Compatibility
Operating Systems:
Compatible with all versions of Windows and Mac.
Accessibility
Device Compatibility:
Accessible on desktop PCs, laptops, smartphones, and tablets via web browser or PDF reader.
⚙️ Engine Specifications
Primary Engine
Engine Model:
Likely a D-series International Harvester diesel engine (e.g., D-239, DT-239 or similar variants based on tractor era and horsepower).
Engine Configuration
Cylinders:
Typically a 4-cylinder or 6-cylinder diesel engine.
Fuel System
Injection Type:
Direct injection, likely with a Roosa Master or similar rotary injection pump, and optional turbocharging.
Performance
Horsepower Range:
Typically in the 80-100 PTO horsepower range, depending on specific engine configuration and era.
Cooling System
System Type:
Liquid-cooled, pressurized system.
🔧 Transmission
Standard
Gearbox Type:
Often features a synchronized 9-speed or 12-speed transmission with a Torque Amplifier (TA) option for on-the-go gear splitting.
Optional
Transmission Features:
Torque Amplifier (TA) providing 18 or 24 speeds total (forward and reverse).
Features
Gear Selection:
Manual gear shifting with TA lever for range splitting.
📐 Dimensions
Exterior
Wheelbase:
Variable depending on configuration, but typically around 90-95 inches for standard 2WD.
Weights
Operating Weight:
Approximately 7,000 - 8,500 lbs, depending on options and configuration.
🛡️ Safety Features
Passive Features
Operator Station:
Operator station designed for safety and visibility, with controls within easy reach.
💡 Technology Features
Infotainment
Dashboard Features:
Basic dashboard instrumentation including tachometer, temperature gauge, oil pressure gauge, and fuel gauge. Typically no advanced infotainment systems.
Driver Assistance
Operator Comfort:
Focus on operator ergonomics and comfort within the cab, though advanced driver-assistance systems are absent.
Connectivity
Data Logging:
No electronic data logging or connectivity features typical of modern equipment.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 250 hours, depending on operating conditions. Consult manual for specific diesel engine type.
Transmission Hydraulic Fluid:
Typically every 1000 hours for fluid and filter change. Verify with manual.
Fluid Specifications
Engine Oil:
API CD or CE rated diesel engine oil, SAE 15W-40 or 10W-30 recommended based on ambient temperature. Consult manual for exact viscosity.
Transmission Hydraulic Fluid:
IH Hy-Tran fluid or equivalent (e.g., UTF - Universal Tractor Transmission Fluid). Capacity varies, approximately 10-15 gallons for the transmission and hydraulic system.
Coolant:
Ethylene glycol based antifreeze mixture, typically a 50/50 mix with distilled water.
Known Issues
Torque Amplifier:
Torque Amplifier (TA) clutch wear or malfunction is a common issue requiring specialized repair.
Hydraulic Pump:
Wear or leaks in the hydraulic pump can lead to loss of hydraulic power for implements and steering.
Electrical Connections:
Corrosion or loose connections in the electrical system can cause intermittent issues.
Fuel Injection Pump:
Wear or calibration issues with the diesel injection pump can affect engine performance and starting.
📚 Vehicle History
Brand Heritage
Manufacturer:
International Harvester (IH), a prominent American manufacturer of agricultural and construction equipment.
Model Evolution
Production Era:
The 986 tractor was part of IH's highly successful '86 series, produced from the mid-1970s into the early 1980s.
Production
Manufacturing Location:
Primarily manufactured at International Harvester's Doncaster, UK, and Louisville, Kentucky, USA plants.
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