Iseki TS3510 TS4010 TS4510 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Iseki Model: TS3510, TS4010, TS4510 Vehicle Type: Tractor 👋 Introduction Market Position Target User: Iseki tractor owners, farm mechanics, agricultural repair shops Competitive Analysis Value Proposition: Provides essential technical data for maintaining and repairing Iseki TS series tractors, reducing reliance on expensive dealership services. Key Features Completeness: Official factory documentation ensures accuracy and comprehensive coverage. Usability: PDF format allows for easy access, printing, and searching of specific information. 📋 Manual Details Coverage Areas Coverage: Complete Factory Service Repair Page Count Page Count: Hundreds (specific count not provided in source) Manual Type Manual Type: Factory Service Repair Manual Language Language: English (presumed, common for factory manuals) Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair, overhaul, specifications, troubleshooting Transmission: Repair procedures, adjustments, fluid specifications, troubleshooting Drivetrain: Front axle, rear axle, PTO, 4WD system repair and maintenance Hydraulic System: Pump, valves, cylinders, hitch control, troubleshooting, maintenance Electrical System: Wiring diagrams, component testing, troubleshooting, starter, alternator, battery Braking System: Disc brake repair, adjustment, hydraulic lines, parking brake Steering System: Power steering components, linkages, troubleshooting Cooling System: Radiator, hoses, thermostat, water pump, fan Fuel System: Diesel injection system, filters, fuel tank, lines Exhaust System: Muffler, exhaust pipe replacement and inspection Chassis And Frame: Frame inspection, component mounting points Operator Station: Controls, seat, dashboard, safety features Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication Troubleshooting: Diagnostic flowcharts, symptom-based problem solving Repair: Step-by-step disassembly, reassembly, and component replacement instructions Overhaul: Complete engine, transmission, and hydraulic system rebuild procedures Adjustment: Clutch, brakes, PTO, hydraulic controls, engine timing Installation: Attachment installation guidelines (where applicable, e.g., PTO shaft) Specifications: Torque values, clearances, fluid capacities, tolerances Technical Depth Depth: Comprehensive, from basic maintenance to complete engine rebuilds 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, suitable for printing clear diagrams and text Binding Type Binding Type: N/A (Downloadable PDF) Paper Type Paper Type: N/A (Downloadable PDF) Searchability Searchability: Likely searchable text within PDF for quick information retrieval ⚙️ Engine Specifications Primary Engine Engine Manufacturer: Iseki (or potentially Yanmar/Kubota for engines used in this era) Engine Type: Diesel, 3 or 4-cylinder, naturally aspirated Performance Ts3510 Engine Power Hp: Approximately 35 HP (specific model variant required) Ts4010 Engine Power Hp: Approximately 40 HP (specific model variant required) Ts4510 Engine Power Hp: Approximately 45 HP (specific model variant required) Fuel System Fuel Type: Diesel Injection System: Indirect Injection (IDI) or Direct Injection (DI) with rotary or inline injection pump Cooling System Cooling Method: Liquid-cooled Lubrication Oil Type: Refer to manual for specific API/ACEA specifications and viscosity grades (e.g., SAE 10W-30, 15W-40 diesel engine oil) 🔧 Transmission Standard Transmission Type: Manual transmission with synchronized gears, likely a 8-speed or 12-speed (e.g., 8 Forward + 4 Reverse, or 12 Forward + 4 Reverse with creeper gears) Optional Transmission Options: Some models may have offered a shuttle shift or hydrostatic transmission (check specific model details) Features Pto Speed: Standard PTO speeds (e.g., 540 RPM) Clutch Type: Single-plate, dry type clutch Fluid Specifications Transmission Fluid Type: Refer to manual for specific gear oil or tractor hydraulic fluid (THF) specifications (e.g., GL-4 gear oil or universal tractor fluid) 📐 Dimensions Exterior Wheelbase: Varies by model, approximately 1700-1850 mm (specific details in manual) Overall Length: Varies by model, approximately 3200-3500 mm (specific details in manual) Overall Width: Varies by model, approximately 1400-1600 mm (specific details in manual) Overall Height: Varies by model, approximately 2200-2400 mm (to top of ROPS, specific details in manual) Weights Operating Weight: Approximately 1500-1800 kg (unladen, specific details in manual) Front Tire Size: Common sizes include 6.00-16 or 7.50-16 (check manual) Rear Tire Size: Common sizes include 12.4-24 or 13.6-24 (check manual) Bolt Pattern: Standard agricultural wheel bolt pattern (specific number of studs and PCD in manual) 🛡️ Safety Features Ratings Safety Features: Roll Over Protection Structure (ROPS) is standard or an option on most models of this era. Active Features Braking System Type: Wet multi-disc brakes (in oil bath) for durability and effective stopping power. 💡 Technology Features Infotainment Infotainment System: Basic analog gauges for RPM, temperature, fuel, and oil pressure. No modern infotainment systems present. Driver Assistance Driver Assistance Features: None (basic tractor functionality). Connectivity Connectivity Features: None. 🔧 Maintenance Service Intervals Engine Oil Change Interval: Typically every 200-250 operating hours or annually, whichever comes first (refer to manual for exact interval and oil type). Fuel Filter Replacement: Recommended every 250-500 operating hours or when fuel system issues arise (refer to manual). Air Filter Cleaning Replacement: Inspect frequently, clean or replace as needed based on operating conditions, typically every 250 operating hours. Transmission Fluid Change Interval: Typically every 500-1000 operating hours or every 2 years (refer to manual for exact interval and fluid type). Fluid Specifications Hydraulic Fluid Type: Universal Tractor Transmission Fluid (UTTF) or equivalent, meeting...
Comprehensive, from basic maintenance to complete engine rebuilds
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, suitable for printing clear diagrams and text
Binding Type
Binding Type:
N/A (Downloadable PDF)
Paper Type
Paper Type:
N/A (Downloadable PDF)
Searchability
Searchability:
Likely searchable text within PDF for quick information retrieval
⚙️ Engine Specifications
Primary Engine
Engine Manufacturer:
Iseki (or potentially Yanmar/Kubota for engines used in this era)
Engine Type:
Diesel, 3 or 4-cylinder, naturally aspirated
Performance
Ts3510 Engine Power Hp:
Approximately 35 HP (specific model variant required)
Ts4010 Engine Power Hp:
Approximately 40 HP (specific model variant required)
Ts4510 Engine Power Hp:
Approximately 45 HP (specific model variant required)
Fuel System
Fuel Type:
Diesel
Injection System:
Indirect Injection (IDI) or Direct Injection (DI) with rotary or inline injection pump
Cooling System
Cooling Method:
Liquid-cooled
Lubrication
Oil Type:
Refer to manual for specific API/ACEA specifications and viscosity grades (e.g., SAE 10W-30, 15W-40 diesel engine oil)
🔧 Transmission
Standard
Transmission Type:
Manual transmission with synchronized gears, likely a 8-speed or 12-speed (e.g., 8 Forward + 4 Reverse, or 12 Forward + 4 Reverse with creeper gears)
Optional
Transmission Options:
Some models may have offered a shuttle shift or hydrostatic transmission (check specific model details)
Features
Pto Speed:
Standard PTO speeds (e.g., 540 RPM)
Clutch Type:
Single-plate, dry type clutch
Fluid Specifications
Transmission Fluid Type:
Refer to manual for specific gear oil or tractor hydraulic fluid (THF) specifications (e.g., GL-4 gear oil or universal tractor fluid)
📐 Dimensions
Exterior
Wheelbase:
Varies by model, approximately 1700-1850 mm (specific details in manual)
Overall Length:
Varies by model, approximately 3200-3500 mm (specific details in manual)
Overall Width:
Varies by model, approximately 1400-1600 mm (specific details in manual)
Overall Height:
Varies by model, approximately 2200-2400 mm (to top of ROPS, specific details in manual)
Weights
Operating Weight:
Approximately 1500-1800 kg (unladen, specific details in manual)
Front Tire Size:
Common sizes include 6.00-16 or 7.50-16 (check manual)
Rear Tire Size:
Common sizes include 12.4-24 or 13.6-24 (check manual)
Bolt Pattern:
Standard agricultural wheel bolt pattern (specific number of studs and PCD in manual)
🛡️ Safety Features
Ratings
Safety Features:
Roll Over Protection Structure (ROPS) is standard or an option on most models of this era.
Active Features
Braking System Type:
Wet multi-disc brakes (in oil bath) for durability and effective stopping power.
💡 Technology Features
Infotainment
Infotainment System:
Basic analog gauges for RPM, temperature, fuel, and oil pressure. No modern infotainment systems present.
Driver Assistance
Driver Assistance Features:
None (basic tractor functionality).
Connectivity
Connectivity Features:
None.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Typically every 200-250 operating hours or annually, whichever comes first (refer to manual for exact interval and oil type).
Fuel Filter Replacement:
Recommended every 250-500 operating hours or when fuel system issues arise (refer to manual).
Air Filter Cleaning Replacement:
Inspect frequently, clean or replace as needed based on operating conditions, typically every 250 operating hours.
Transmission Fluid Change Interval:
Typically every 500-1000 operating hours or every 2 years (refer to manual for exact interval and fluid type).
Fluid Specifications
Hydraulic Fluid Type:
Universal Tractor Transmission Fluid (UTTF) or equivalent, meeting Iseki specifications. Consult manual for exact OEM fluid or cross-reference.
Engine Coolant:
Ethylene Glycol based antifreeze mixture, typically 50/50 with distilled water. Refer to manual for specific type and capacity.
Known Issues
Common Wear Items:
Clutch wear, hydraulic pump and seal degradation, PTO shaft wear, exhaust manifold leaks, starter motor issues.
Electrical Gremlins:
Corrosion on connectors, aging wiring harnesses, failing starter solenoid.
Transmission Engagement:
Difficulty engaging gears or grinding can indicate clutch adjustment or internal transmission wear.
📚 Vehicle History
Brand Heritage
Brand Origin:
Iseki Agricultural Machinery Mfg. Co., Ltd. is a Japanese company with a long history in agricultural equipment.
Model Evolution
Series Context:
The TS series represents Iseki's range of compact to utility tractors, popular in the late 1980s and 1990s, known for their robustness and versatility.
Production
Production Period:
Likely produced from the late 1980s through the 1990s (specific year ranges require further research, but manual covers these specific models).
🏆 Awards & Recognition
Recognitions
Brand Reputation:
Iseki tractors are generally regarded as reliable and durable workhorses within their respective classes.
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