Isuzu D MAX Holden Colorado 2007-2012 Service & Repair Workshop Manual Download PDF
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🏷️ Basic Information Identification Make: Isuzu / Holden Model: D-MAX / Colorado Generation Generation Name: Second Generation (RT50 / RA7) Codes Platform Code: RT50 (Isuzu D-MAX) 👋 Introduction Market Position Vehicle Segment: Mid-size pickup truck / ute Target Audience: Work vehicles, recreational use, fleet operators, DIY mechanics Competitive Analysis Key Competitors: Toyota Hilux, Ford Ranger, Mitsubishi Triton, Nissan Navara Key Features Manual Value Proposition: Comprehensive factory-level repair and maintenance information for DIY or professional use, saving on dealership service costs. Vehicle Strengths: Robust construction, reliable diesel engines, capable off-road performance, versatile utility 📋 Manual Details Coverage Areas Covered Years: 2007, 2008, 2009, 2010, 2011, 2012 Page Count Estimated Page Count: Hundreds of pages (as stated in product description) Manual Type Manual Type: Factory Service and Repair Workshop Manual Language Language: English Format Digital Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, fuel injection, ignition, cooling, lubrication, exhaust, engine management (ECM/ECU) Transmission Drivetrain: Manual transmission, automatic transmission, transfer case, driveshafts, axles, differentials Brakes Suspension Steering: Brake system (ABS, hydraulic, parking), suspension components (front, rear), steering system (power steering) Electrical Electronics: Battery, charging system, starting system, lighting, instrument cluster, body control module (BCM), fuses, relays, wiring diagrams Body Chassis: Body panels, doors, windows, interior trim, chassis frame, body structure Procedures Included Maintenance Procedures: Routine servicing, oil changes, filter replacements, fluid checks and changes, tire rotation, brake pad replacement, spark plug replacement Repair Procedures: Engine overhaul, transmission repair, brake system repair, suspension component replacement, electrical component diagnosis and repair, body repair Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting, electrical system diagnosis, mechanical system diagnosis Diagnostics: On-board diagnostics (OBD-II), scan tool usage, live data interpretation Technical Depth Technical Depth Level: Comprehensive (covering all repairs, servicing, and troubleshooting) Diagnostic Capability: Advanced diagnostic procedures and troubleshooting guides Rebuild Procedures: Detailed rebuild procedures for major components (engine, transmission) 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable (standard for professional PDFs) Print Quality Printable: Yes (single pages or entire manual) Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Software Compatibility Operating Systems: Windows and macOS Licensing Usage License: Lifetime use, no expiry, multiple device use ⚙️ Engine Specifications Primary Engine Engine Code: 4JJ1-TC (Common for D-MAX and some Colorado models) Engine Type: 3.0L Intercooled Turbocharged Direct Injection Diesel Displacement: 2,999 cc (3.0 Liters) Bore X Stroke: 95.4 mm x 104.9 mm Compression Ratio: Approx. 17.3:1 Horsepower: Approx. 130-163 PS (96-120 kW) depending on market and tune Torque: Approx. 294-360 Nm (217-266 lb-ft) depending on market and tune Performance Fuel Type: Diesel Fuel System Fuel System Type: Common Rail Direct Injection (CRDI) Ignition System: Compression Ignition (Diesel) Other Engines Common Variant Engine: 3.6L Holden Alloytec V6 Petrol (For some Holden Colorado models) Common Variant Engine Displacement: 3,564 cc (3.6 Liters) Common Variant Engine Horsepower: Approx. 255-265 PS (188-195 kW) Common Variant Engine Torque: Approx. 325-335 Nm (240-247 lb-ft) 🔧 Transmission Standard Standard Transmission: 5-Speed Manual Optional Optional Transmission: 4-Speed Automatic (with some models/engines) Features Drivetrain Options: 2WD (Rear-Wheel Drive), 4WD (Four-Wheel Drive) Transfer Case: Part-time 4WD system with electronic or manual engagement (depending on trim) 📐 Dimensions Exterior Body Styles: Single Cab, Space Cab (Extended Cab), Crew Cab (Dual Cab) Wheelbase: Varies by body style and configuration (e.g., ~3050 mm to ~3150 mm) Ground Clearance: Typically around 220-230 mm Weights Gross Vehicle Weight: Varies by configuration (e.g., ~2700-3000 kg) Towing Capacity: Up to 3,000 kg (braked) in many markets 🛡️ Safety Features Ratings Ancap Rating: Varies by year and specific model tested; typically 4 or 5 stars for later models in this generation. Active Features Active Safety Features: ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), BA (Brake Assist) Passive Features Passive Safety Features: Front airbags, side airbags (optional on some models), pretensioner seatbelts 💡 Technology Features Infotainment Infotainment System: Basic to moderate depending on trim level. Often includes AM/FM radio, CD player, AUX input. Higher trims might have basic Bluetooth and upgraded speaker systems. Driver Assistance Driver Assistance Features: Limited on base models. Higher trims may offer cruise control. No advanced driver-assistance systems (ADAS) like adaptive cruise control or lane keeping assist are typically found. Connectivity Connectivity Options: Auxiliary input jack, optional Bluetooth hands-free calling on higher trims. 🔧 Maintenance Service Intervals Oil Change Interval Diesel: Typically every 10,000 km or 6 months (whichever comes first), refer to manual for specific oil type and capacity. Air Filter Replacement: Check every 20,000 km, replace as needed or at specified intervals (e.g., 40,000 km). Fuel Filter Replacement Diesel: Refer to manual; typically around 40,000-60,000 km or as indicated by filter condition. Fluid Specifications Engine Oil Spec Diesel: API CI-4 or higher, SAE 5W-30 or 10W-30 (check manual for exact viscosity and API spec) Transmission Fluid Manual: API GL-4, SAE 75W-90 (check manual for exact specification) Transmission Fluid...
Front airbags, side airbags (optional on some models), pretensioner seatbelts
💡 Technology Features
Infotainment
Infotainment System:
Basic to moderate depending on trim level. Often includes AM/FM radio, CD player, AUX input. Higher trims might have basic Bluetooth and upgraded speaker systems.
Driver Assistance
Driver Assistance Features:
Limited on base models. Higher trims may offer cruise control. No advanced driver-assistance systems (ADAS) like adaptive cruise control or lane keeping assist are typically found.
Connectivity
Connectivity Options:
Auxiliary input jack, optional Bluetooth hands-free calling on higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval Diesel:
Typically every 10,000 km or 6 months (whichever comes first), refer to manual for specific oil type and capacity.
Air Filter Replacement:
Check every 20,000 km, replace as needed or at specified intervals (e.g., 40,000 km).
Fuel Filter Replacement Diesel:
Refer to manual; typically around 40,000-60,000 km or as indicated by filter condition.
Fluid Specifications
Engine Oil Spec Diesel:
API CI-4 or higher, SAE 5W-30 or 10W-30 (check manual for exact viscosity and API spec)
Transmission Fluid Manual:
API GL-4, SAE 75W-90 (check manual for exact specification)
Transmission Fluid Automatic:
Dexron III or equivalent (check manual for exact specification)
Coolant Type:
Ethylene glycol based, long-life coolant (e.g., Toyota Super Long Life Coolant or similar)
Known Issues
Common Diesel Issues:
DPF (Diesel Particulate Filter) clogging (if fitted), injector wear, turbocharger issues, glow plug failure (less common in this generation but possible).
Common Petrol Issues:
Timing chain stretch (on some Alloytec engines), intake manifold issues, general wear and tear on higher mileage units.
Isuzu has a long-standing reputation for producing durable and reliable commercial vehicles and trucks, which informs the D-MAX platform.
Model Evolution
Second Gen Introduction:
This generation represented a significant update over its predecessor, featuring a more modern design and improved comfort and safety.
Holden Colorado Connection:
Holden rebadged and sold the Isuzu D-MAX as the Holden Colorado in Australia and New Zealand during this period, sharing many components and powertrains.
🏆 Awards & Recognition
Recognitions
Vehicle Recognition:
The D-MAX/Colorado platform has consistently been recognized for its durability, reliability, and value, particularly in the Australian market. Specific awards would vary by year and specific model trim.
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