🏷️ Basic Information Identification Make: Isuzu / Holden Model: D-Max KB P190 / Colorado Model Variant: KB P190 Platform Model Designation Alternative: Holden Colorado (Australia & New Zealand) Generation Generation Code: P190 (2nd Generation D-Max / 7th Generation Colorado) Codes Chassis Codes: KB P190 👋 Introduction Market Position Segment: Light Commercial Vehicle (LCV) / Pickup Truck Target Audience: Commercial users, fleet operators, and individual owners performing their own maintenance and repairs. Competitive Analysis Key Competitors Era: Toyota Hilux, Ford Ranger, Mitsubishi Triton, Nissan Navara Key Features Manual Benefits: Enables DIY repairs, saving significant costs on labor and parts. Provides comprehensive, step-by-step instructions with clear illustrations. Digital Format Benefits: Instant delivery, accessible across multiple devices, printable for workshop use. 📋 Manual Details Coverage Areas Years Covered: 2007, 2008, 2009 Regions Covered: Global (with specific focus on markets where Holden Colorado was sold) Models Covered Description: All Isuzu D-Max KB P190 and Holden Colorado variants, engines, trims, and transmission types. Page Count Estimated Page Count: Extensive (typical for a complete workshop manual, often 1000+ pages) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine diagnosis, disassembly, inspection, repair, and reassembly for all applicable engine variants. Fuel System: Fuel injection system (common rail diesel), fuel pump, injectors, fuel lines, fuel tank, and emissions control. Cooling System: Radiator, fan, water pump, thermostat, coolant hoses, and pressure testing. Lubrication System: Oil pump, oil filter, oil pan, oil passages, and lubrication requirements. Ignition System: Glow plug system for diesel engines, ignition timing (if applicable to specific variants). Transmission: Manual and automatic transmission overhaul, adjustment, and repair. Clutch system (manual). Drivetrain: Front and rear differentials, drive shafts, constant velocity (CV) joints, and four-wheel-drive (4WD) system operation. Suspension: Front and rear suspension components, shock absorbers, springs, control arms, bushings, and alignment procedures. Steering: Steering gear, power steering system, steering column, and linkages. Brakes: Front and rear brake systems (disc/drum), hydraulic system, ABS, brake pads, rotors, calipers, and master cylinder. Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting, instrumentation, and wiring diagrams. Body And Chassis: Body panel removal and installation, interior trim, doors, windows, seats, and chassis component repair. HVAC System: Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair. Safety Systems: Airbag system (SRS), seatbelt mechanisms, and associated sensors. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks, and lubrication points. Troubleshooting: Systematic diagnostic procedures for identifying common faults and malfunctions. Repair: Step-by-step repair instructions for all major mechanical and electrical components. Overhaul: Detailed procedures for complete engine, transmission, and differential rebuilds. Diagnostics: Diagnostic trouble codes (DTCs), sensor testing, and circuit analysis. Specifications: Torque specifications, clearances, fluid capacities, and diagnostic parameters. Wiring Diagrams: Comprehensive electrical wiring diagrams for all vehicle systems. Technical Depth Depth: Comprehensive, covering basic maintenance to full engine and transmission overhauls, including diagnostics and electrical troubleshooting. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Searchability: Likely text-searchable PDF for efficient information retrieval. Print Quality Quality: High quality, designed for clarity and readability. Binding Type Type: N/A (Digital Download) Paper Type Type: N/A (Digital Download) Compatibility Software Requirements: Adobe Reader (or compatible PDF viewer) Device Compatibility: All PC, Mac computers, tablets, and mobile phones ⚙️ Engine Specifications Primary Engine Engine Code Common: 4JJ1-TC (3.0L Common Rail Turbo Diesel) Engine Description: 3.0-litre (2,999 cc) DOHC 16-valve turbocharged common rail direct injection diesel engine. Performance Horsepower Kw: Approximately 120-130 kW (161-174 hp) depending on specific tune and market. Torque Nm: Approximately 360-380 Nm (266-280 lb-ft) depending on specific tune and market. Fuel System Injection Type: Common Rail Direct Injection (CRDi) Turbocharger: Variable Geometry Turbocharger (VGT) often featured. Emission Control System: Exhaust Gas Recirculation (EGR), Diesel Particulate Filter (DPF) may be present on later models within this range. 🔧 Transmission Standard Type: 5-speed or 6-speed Manual Transmission Optional Type: 4-speed or 5-speed Automatic Transmission (less common on early models) Features Drivetrain Options: Rear-wheel drive (RWD) and Four-wheel drive (4WD) with electronic or manual transfer case engagement. Fluid Specification Manual Transmission Fluid: API GL-4 or GL-5, SAE 75W-90 or 80W-90 (verify specific manual for exact spec) Automatic Transmission Fluid: Dexron III or equivalent (verify specific manual for exact spec) 📐 Dimensions Exterior Body Styles: Single Cab, Extended Cab (Space Cab), Double Cab Bed Length Approx: Varies by cab type and configuration (e.g., 1.8m for Double Cab) Weights Gross Vehicle Weight Rating Gvw: Typically around 2,800 - 3,000 kg (verify specific model) Towing Capacity Approx: Up to 3,000 kg braked, 750 kg unbraked (verify specific model and regulations) 🛡️ Safety Features Ratings Ancap Rating: Varies by year and specific model; early P190 D-Max models might have lower ratings, later Holden Colorado models improved. Active Features ABS: Anti-lock Braking System (standard on most models) E B D: Electronic Brakeforce Distribution (often...
Systematic diagnostic procedures for identifying common faults and malfunctions.
Repair:
Step-by-step repair instructions for all major mechanical and electrical components.
Overhaul:
Detailed procedures for complete engine, transmission, and differential rebuilds.
Diagnostics:
Diagnostic trouble codes (DTCs), sensor testing, and circuit analysis.
Specifications:
Torque specifications, clearances, fluid capacities, and diagnostic parameters.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all vehicle systems.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to full engine and transmission overhauls, including diagnostics and electrical troubleshooting.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Searchability:
Likely text-searchable PDF for efficient information retrieval.
Print Quality
Quality:
High quality, designed for clarity and readability.
Binding Type
Type:
N/A (Digital Download)
Paper Type
Type:
N/A (Digital Download)
Compatibility
Software Requirements:
Adobe Reader (or compatible PDF viewer)
Device Compatibility:
All PC, Mac computers, tablets, and mobile phones
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
4JJ1-TC (3.0L Common Rail Turbo Diesel)
Engine Description:
3.0-litre (2,999 cc) DOHC 16-valve turbocharged common rail direct injection diesel engine.
Performance
Horsepower Kw:
Approximately 120-130 kW (161-174 hp) depending on specific tune and market.
Torque Nm:
Approximately 360-380 Nm (266-280 lb-ft) depending on specific tune and market.
Fuel System
Injection Type:
Common Rail Direct Injection (CRDi)
Turbocharger:
Variable Geometry Turbocharger (VGT) often featured.
Emission Control
System:
Exhaust Gas Recirculation (EGR), Diesel Particulate Filter (DPF) may be present on later models within this range.
🔧 Transmission
Standard
Type:
5-speed or 6-speed Manual Transmission
Optional
Type:
4-speed or 5-speed Automatic Transmission (less common on early models)
Features
Drivetrain Options:
Rear-wheel drive (RWD) and Four-wheel drive (4WD) with electronic or manual transfer case engagement.
Fluid Specification
Manual Transmission Fluid:
API GL-4 or GL-5, SAE 75W-90 or 80W-90 (verify specific manual for exact spec)
Automatic Transmission Fluid:
Dexron III or equivalent (verify specific manual for exact spec)
📐 Dimensions
Exterior
Body Styles:
Single Cab, Extended Cab (Space Cab), Double Cab
Bed Length Approx:
Varies by cab type and configuration (e.g., 1.8m for Double Cab)
Weights
Gross Vehicle Weight Rating Gvw:
Typically around 2,800 - 3,000 kg (verify specific model)
Towing Capacity Approx:
Up to 3,000 kg braked, 750 kg unbraked (verify specific model and regulations)
🛡️ Safety Features
Ratings
Ancap Rating:
Varies by year and specific model; early P190 D-Max models might have lower ratings, later Holden Colorado models improved.
Active Features
ABS:
Anti-lock Braking System (standard on most models)
E B D:
Electronic Brakeforce Distribution (often paired with ABS)
Passive Features
Airbags:
Driver and passenger front airbags (side and curtain airbags became more common on higher trims and later models).
💡 Technology Features
Infotainment
Features Typical:
Basic AM/FM radio, CD player, potentially MP3 compatibility. Bluetooth and USB connectivity were becoming available on higher trims.
Driver Assistance
Features Typical:
Cruise control (on higher trims), basic trip computer.
Connectivity
Features Typical:
Limited by modern standards; basic auxiliary input or USB for audio. No advanced smartphone integration expected.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000 - 10,000 km or 6-12 months, depending on operating conditions and oil type (refer to manual for exact spec).
Fuel Filter Replacement:
Every 40,000 - 60,000 km (critical for common rail diesel systems)
Air Filter Replacement:
Every 20,000 - 40,000 km or as needed based on dusty conditions.
Fluid Specifications
Engine Oil Specification:
API CH-4 or CI-4, SAE 15W-40 or 5W-30 (low SAPS for DPF models if equipped) - verify with manual.
Coolant Specification:
Ethylene glycol-based, long-life coolant (e.g., Toyota Super Long Life Coolant or equivalent with correct color and additive package).
Known Issues
Common Wear Items:
Clutch wear (manual transmission), EGR valve issues, swirl flap issues (if equipped), injector wear due to fuel quality, turbocharger hoses, and occasional DPF regeneration problems.
Suspension Component Wear:
Ball joints, tie rod ends, and bushings can wear over time, especially with heavy use or off-road driving.
📚 Vehicle History
Brand Heritage
Isuzu Heritage:
Isuzu has a long-standing reputation for robust and reliable diesel engines and commercial vehicles.
Model Evolution
D Max Colorado Evolution:
The P190 platform represented a significant update to the D-Max, introducing a more modern design, improved powertrains, and better refinement. The Holden Colorado was a rebadged version for the Australian and New Zealand markets, leveraging Isuzu's engineering.
Production
Production Location:
Thailand (Primary manufacturing location for Isuzu D-Max platform)
🏆 Awards & Recognition
Recognitions
Brand Recognition:
Isuzu is consistently recognized for its durable diesel engines and robust chassis, making the D-Max a respected choice in the pickup truck segment.
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