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Isuzu D-MAX P190 Complete Workshop Service Repair Manual 2007 2008 2009 2010

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๐Ÿท๏ธ Basic Information Identification Make: Isuzu Model: D-MAX Generation: P190 Model Years Covered: 2007, 2008, 2009, 2010 Codes Chassis Code: P190 ๐Ÿ‘‹ Introduction Market Position Vehicle Segment: Mid-size pickup truck, known for its utility, durability, and off-road capability. Competes with vehicles like Toyota Hilux, Ford Ranger, Mitsubishi Triton/ เชจเซเช‚ เชฒเซ‹. Competitive Analysis Key Selling Points: Rugged construction, reliable diesel engines (often), utility-focused design, value for money. Key Features Manual Value Proposition: Empowers owners and independent workshops to perform all necessary maintenance and repairs, saving significant costs on dealership services. Offers detailed technical information often unavailable elsewhere. ๐Ÿ“‹ Manual Details Coverage Areas Market Focus: Global (assuming common platform for the P190 generation) Engine Variants Covered: All gasoline and diesel engine variants offered in the P190 D-MAX during the specified model years. Transmission Types Covered: All manual and automatic transmission types offered. Trim Levels Covered: All trim levels and configurations. Page Count Estimated Page Count: Varies significantly based on engine/transmission options, but typically 1000+ pages for a complete workshop manual of this era. Manual Type Type: Complete Workshop Service Repair Manual Language Language: Likely English (standard for many global service manuals). Format Format: Downloadable (PDF) ๐Ÿ“– Manual Coverage Systems Covered Engine Mechanical: Detailed procedures for engine disassembly, assembly, component inspection, and overhaul. Engine Management: Diagnosis and repair of fuel injection, ignition, emissions control systems, sensors, and actuators. Transmission Manual: Service and repair of manual gearboxes, clutch system. Transmission Automatic: Service and repair of automatic transmissions, including hydraulic control systems and torque converters. Drivetrain: Front axle, rear axle, drive shafts, differentials, 4WD system (if applicable). Brakes: Front and rear brake systems (disc/drum), ABS, parking brake. Suspension: Front and rear suspension components, shock absorbers, springs, bushings, alignment. Steering: Steering system, power steering, steering column, tie rods. Electrical System: Battery, charging system, starting system, lighting, wiring diagrams, fuses, relays. Body And Chassis: Body panel removal/installation, structural repairs, doors, windows, interior trim. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system service and repair. Body Electrical: Power windows, central locking, mirrors, audio systems, instrument cluster. Procedures Included Diagnostic Procedures: Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs). Maintenance Procedures: Scheduled maintenance, fluid changes, filter replacements, belt checks. Repair Procedures: Step-by-step instructions for component removal, repair, and reinstallation. Overhaul Procedures: Complete engine and transmission rebuild procedures. Installation Procedures: Installation guidelines for replacement parts and accessories. Tightening Specifications: Torque specifications for all critical fasteners. Technical Depth Depth: Comprehensive, covering all aspects from basic maintenance to complete engine and transmission overhauls. Includes detailed diagrams and troubleshooting. ๐Ÿ“Š Manual Specifications File Format File Type: PDF Searchability: Typically searchable text within the PDF for easy navigation of topics. Print Quality Printability: Designed to be printable by the user, allowing for single pages or entire sections. Binding Type Binding: Digital (downloadable), user printable. Paper Type Paper: N/A (Digital) โš™๏ธ Engine Specifications Primary Engine Engine Family Examples: Common engines during this era included the Isuzu 4JA1 (2.5L diesel), 4JH1 (3.0L common rail diesel), and various gasoline engines like the 4ZE1 (2.8L petrol). Performance Power Output Range: Varies by engine. Diesel variants typically ranged from 80 HP to 130 HP, with gasoline engines having similar or slightly higher outputs. Torque Output Range: Diesel engines typically offered torque figures from 180 Nm to 280 Nm, crucial for towing and hauling. Fuel System Diesel Injection Type: Likely common rail direct injection (CRDI) for later 4JH1 variants, earlier 4JA1 might have direct injection or indirect injection. Gasoline Injection Type: Likely electronic fuel injection (EFI). ๐Ÿ”ง Transmission Standard Standard Transmission: Often a 5-speed manual transmission. Optional Optional Transmission: Likely a 4-speed or 5-speed automatic transmission was available on select models/trims. Features Drivetrain Options: Available in 2WD (RWD) and 4WD configurations. ๐Ÿ“ Dimensions Exterior Body Styles: Single Cab, Extended Cab (Space Cab), Double Cab. Bed Configurations: Long bed and standard bed options depending on cab type and market. Weights Curb Weight Range: Approximately 1700 kg to 2100 kg, depending on configuration. Towing Capacity: Varies by engine and chassis, but typically rated for significant towing loads, often exceeding 2000 kg. ๐Ÿ›ก๏ธ Safety Features Ratings Crash Test Ratings: No standardized global rating for all markets during this period. Focus was primarily on structural integrity for utility. Active Features Active Safety Features: ABS (Anti-lock Braking System) was common, especially on higher trims. Limited availability of other active safety systems like Electronic Stability Control (ESC) during these model years. Passive Features Passive Safety Features: Seat belts, potentially front airbags on higher trims. Side impact beams. ๐Ÿ’ก Technology Features Infotainment Infotainment Features: Basic audio systems (AM/FM radio, CD player), optional MP3 compatibility and auxiliary input. Bluetooth connectivity was rare or an aftermarket addition for these years. Driver Assistance Driver Assistance Systems: Limited. Primarily focused on the core utility of the vehicle. Cruise control might be available on higher trims. Connectivity Connectivity Options: Basic connectivity via...
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Isuzu D-MAX P190 Complete Workshop Service Repair Manual 2007 2008 2009 2010
๐Ÿท๏ธ Basic Information
Identification
Make:
Isuzu
Model:
D-MAX
Generation:
P190
Model Years Covered:
2007, 2008, 2009, 2010
Codes
Chassis Code:
P190
๐Ÿ‘‹ Introduction
Market Position
Vehicle Segment:
Mid-size pickup truck, known for its utility, durability, and off-road capability. Competes with vehicles like Toyota Hilux, Ford Ranger, Mitsubishi Triton/ เชจเซเช‚ เชฒเซ‹.
Competitive Analysis
Key Selling Points:
Rugged construction, reliable diesel engines (often), utility-focused design, value for money.
Key Features
Manual Value Proposition:
Empowers owners and independent workshops to perform all necessary maintenance and repairs, saving significant costs on dealership services. Offers detailed technical information often unavailable elsewhere.
๐Ÿ“‹ Manual Details
Coverage Areas
Market Focus:
Global (assuming common platform for the P190 generation)
Engine Variants Covered:
All gasoline and diesel engine variants offered in the P190 D-MAX during the specified model years.
Transmission Types Covered:
All manual and automatic transmission types offered.
Trim Levels Covered:
All trim levels and configurations.
Page Count
Estimated Page Count:
Varies significantly based on engine/transmission options, but typically 1000+ pages for a complete workshop manual of this era.
Manual Type
Type:
Complete Workshop Service Repair Manual
Language
Language:
Likely English (standard for many global service manuals).
Format
Format:
Downloadable (PDF)
๐Ÿ“– Manual Coverage
Systems Covered
Engine Mechanical:
Detailed procedures for engine disassembly, assembly, component inspection, and overhaul.
Engine Management:
Diagnosis and repair of fuel injection, ignition, emissions control systems, sensors, and actuators.
Transmission Manual:
Service and repair of manual gearboxes, clutch system.
Transmission Automatic:
Service and repair of automatic transmissions, including hydraulic control systems and torque converters.
Drivetrain:
Front axle, rear axle, drive shafts, differentials, 4WD system (if applicable).
Brakes:
Front and rear brake systems (disc/drum), ABS, parking brake.
Suspension:
Front and rear suspension components, shock absorbers, springs, bushings, alignment.
Steering:
Steering system, power steering, steering column, tie rods.
Electrical System:
Battery, charging system, starting system, lighting, wiring diagrams, fuses, relays.
Body And Chassis:
Body panel removal/installation, structural repairs, doors, windows, interior trim.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system service and repair.
Body Electrical:
Power windows, central locking, mirrors, audio systems, instrument cluster.
Procedures Included
Diagnostic Procedures:
Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs).
Maintenance Procedures:
Scheduled maintenance, fluid changes, filter replacements, belt checks.
Repair Procedures:
Step-by-step instructions for component removal, repair, and reinstallation.
Overhaul Procedures:
Complete engine and transmission rebuild procedures.
Installation Procedures:
Installation guidelines for replacement parts and accessories.
Tightening Specifications:
Torque specifications for all critical fasteners.
Technical Depth
Depth:
Comprehensive, covering all aspects from basic maintenance to complete engine and transmission overhauls. Includes detailed diagrams and troubleshooting.
๐Ÿ“Š Manual Specifications
File Format
File Type:
PDF
Searchability:
Typically searchable text within the PDF for easy navigation of topics.
Print Quality
Printability:
Designed to be printable by the user, allowing for single pages or entire sections.
Binding Type
Binding:
Digital (downloadable), user printable.
Paper Type
Paper:
N/A (Digital)
โš™๏ธ Engine Specifications
Primary Engine
Engine Family Examples:
Common engines during this era included the Isuzu 4JA1 (2.5L diesel), 4JH1 (3.0L common rail diesel), and various gasoline engines like the 4ZE1 (2.8L petrol).
Performance
Power Output Range:
Varies by engine. Diesel variants typically ranged from 80 HP to 130 HP, with gasoline engines having similar or slightly higher outputs.
Torque Output Range:
Diesel engines typically offered torque figures from 180 Nm to 280 Nm, crucial for towing and hauling.
Fuel System
Diesel Injection Type:
Likely common rail direct injection (CRDI) for later 4JH1 variants, earlier 4JA1 might have direct injection or indirect injection.
Gasoline Injection Type:
Likely electronic fuel injection (EFI).
๐Ÿ”ง Transmission
Standard
Standard Transmission:
Often a 5-speed manual transmission.
Optional
Optional Transmission:
Likely a 4-speed or 5-speed automatic transmission was available on select models/trims.
Features
Drivetrain Options:
Available in 2WD (RWD) and 4WD configurations.
๐Ÿ“ Dimensions
Exterior
Body Styles:
Single Cab, Extended Cab (Space Cab), Double Cab.
Bed Configurations:
Long bed and standard bed options depending on cab type and market.
Weights
Curb Weight Range:
Approximately 1700 kg to 2100 kg, depending on configuration.
Towing Capacity:
Varies by engine and chassis, but typically rated for significant towing loads, often exceeding 2000 kg.
๐Ÿ›ก๏ธ Safety Features
Ratings
Crash Test Ratings:
No standardized global rating for all markets during this period. Focus was primarily on structural integrity for utility.
Active Features
Active Safety Features:
ABS (Anti-lock Braking System) was common, especially on higher trims. Limited availability of other active safety systems like Electronic Stability Control (ESC) during these model years.
Passive Features
Passive Safety Features:
Seat belts, potentially front airbags on higher trims. Side impact beams.
๐Ÿ’ก Technology Features
Infotainment
Infotainment Features:
Basic audio systems (AM/FM radio, CD player), optional MP3 compatibility and auxiliary input. Bluetooth connectivity was rare or an aftermarket addition for these years.
Driver Assistance
Driver Assistance Systems:
Limited. Primarily focused on the core utility of the vehicle. Cruise control might be available on higher trims.
Connectivity
Connectivity Options:
Basic connectivity via auxiliary input. USB was not common.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000 - 10,000 km or 6 months, depending on operating conditions and oil type. Manual will specify exact intervals.
Air Filter Replacement:
Recommended every 15,000 - 30,000 km or as per manual, sooner in dusty conditions.
Fuel Filter Replacement:
Diesel fuel filter replacement typically every 20,000 - 40,000 km. Manual will provide specific interval and procedure.
Timing Belt Or Chain:
Diesel engines typically use timing chains, which are generally maintenance-free for the life of the engine. Gasoline engines might use belts or chains; manual is crucial.
Fluid Specifications
Engine Oil Viscosity:
Commonly 5W-30, 10W-30, or 15W-40 for diesel engines, and 5W-30 or 10W-40 for gasoline engines. Specific API/ACEA ratings required. Manual is essential.
Coolant Type:
Typically a Type 2 (green or yellow) ethylene glycol based coolant, or specific long-life coolant depending on regional specifications. Manual will specify.
Transmission Fluid Type:
Manual transmission: GL-4 gear oil. Automatic transmission: Dexron-III or equivalent ATF. Manual will specify precise fluid and capacity.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid. Manual will specify.
Known Issues
Common Wear Items:
Clutch wear, suspension bushings and ball joints, diesel injector issues (especially with poor fuel quality), EGR valve issues on diesel models, minor electrical gremlins.
Common Diesel Issues:
Potential turbocharger issues, glow plug problems, fuel system maintenance critical for longevity, particularly on common rail systems.
๐Ÿ“š Vehicle History
Brand Heritage
Isuzu Truck Legacy:
Isuzu has a long-standing reputation for producing robust and reliable trucks and commercial vehicles, which translates to the D-MAX's DNA.
Model Evolution
P190 Generation:
The P190 generation (also known as Holden Colorado in some markets) was a significant evolution, offering improved styling, comfort, and powertrain options over its predecessors.
Production
Manufacturing Locations:
Primarily manufactured in Thailand, with assembly in various other countries depending on the market.
๐Ÿ† Awards & Recognition
Recognitions
Market Reputation:
Consistently recognized for its durability, reliability, and value in markets where it's sold. Often favored by fleet buyers and those needing a workhorse.
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