Isuzu Holden Rodeo Kb Series Kb Tf 140 Tf140 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Isuzu / Holden Model: Rodeo KB Series TF Common Name: Holden Rodeo TF Platform Code: KB / TF 👋 Introduction Market Position Segment: Compact Pickup Truck / Utility Vehicle Target Audience: Light commercial use, recreational off-roading, daily utility Competitive Analysis Key Competitors: Toyota Hilux, Nissan Navara (D22), Mitsubishi Triton (L200), Mazda BT-50 (early variants), Ford Ranger (early variants) Key Features Vehicle Strengths: Durability, reliability, off-road capability (especially 4x4 models), simple mechanicals, parts availability Manual Value Proposition: Cost-effective maintenance and repair, empowers DIY enthusiasts, essential for professional workshops 📋 Manual Details Coverage Applicable Years: 1988-2003 (Exact years may vary by region and specific model variant within KB/TF series, this manual targets the core TF generation overlap) Regions Covered: Global (Primarily Australia, Asia, North America where Isuzu D-Max/Rodeo models were sold under various brands like Holden, Isuzu, Chevrolet) Trim Levels Covered: All TF Series variants including LT, LS, DX, Champ, etc. Page Count Estimated Pages: Likely 1000+ pages (typical for comprehensive factory service manuals covering multiple engine and body configurations) Manual Type Type: Factory Service & Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Yes (All gasoline and diesel variants offered in the TF generation) Transmission: Yes (Manual and Automatic transmissions) Drivetrain: Yes (2WD and 4WD systems, including transfer case and differentials) Brakes: Yes (Front disc, rear drum/disc depending on model, ABS if equipped) Suspension: Yes (Front torsion bar, rear leaf spring independent/dependent setups) Steering: Yes (Power and manual steering systems) Electrical: Yes (Complete wiring diagrams, lighting, ignition, starting, charging, accessories) Body And Frame: Yes (Chassis repair, body panel replacement, interior trim, glass) HVAC: Yes (Heating, Ventilation, Air Conditioning) Fuel System: Yes (Fuel tank, pump, injection/carburetion depending on engine) Cooling System: Yes (Radiator, thermostat, fans, water pump) Exhaust System: Yes (Catalytic converter, mufflers, pipes) Emission Controls: Yes (Component locations and function) Procedures Included Maintenance: Yes (Oil changes, filter replacements, fluid checks, spark plugs, belts) Troubleshooting: Yes (Diagnostic flowcharts for common symptoms) Repair: Yes (Engine overhauls, transmission rebuilds, suspension component replacement, brake caliper replacement, etc.) Disassembly Reassembly: Yes (Complete vehicle teardown and reassembly instructions) Diagnostics: Yes (On-board diagnostics (OBD) if applicable to the era, general electrical testing) Alignment: Yes (Wheel alignment specifications and procedures) Specification Setting: Yes (Torque values, clearances, measurements) Technical Depth Depth: Comprehensive Factory Level (Suitable for DIY and professional mechanics) Detail Level: Detailed illustrations, step-by-step instructions, exploded diagrams 📊 Manual Specifications File Characteristics File Format: PDF Searchable Text: Likely Yes (Dependent on original document scanning quality) Printable: Yes (All pages printable as stated) Operating Systems: Windows and Mac OS compatible Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Options Gasoline Engines: 2.3L 4ZE1 (I4), 2.6L 4ZD1 (I4), 3.1L 4JG2 (I4 Turbo Diesel - often found in later TF models which evolved from KB) Engine Variants Diesel Engines: 2.2L 4BA1 (I4 Diesel), 2.5L 4JA1 (I4 Diesel), 2.8L 4JB1 (I4 Diesel), 3.1L 4JG2-TC (I4 Turbo Diesel) Performance Gasoline 2.3L 4Ze1 Hp: Approx. 100-110 HP (depending on tuning and year) 2.6L 4Zd1 Hp: Approx. 110-120 HP (depending on tuning and year) Performance Diesel 3.1L 4Jg2 Tc Hp: Approx. 105-115 HP (depending on tuning and year) Fuel System Gasoline Injection Type: MPI (Multi-Point Injection) on later models, Carburetor on earlier KB models Fuel System Diesel Injection Type: Direct Injection or Indirect Injection (depending on specific engine code) Cooling System Type: Liquid Cooled, Pressurized Lubrication System Oil Capacity Approx: 4.5 - 5.5 Liters (Varies by engine) 🔧 Transmission Standard Transmission Type: 5-Speed Manual Optional Transmission Type: 4-Speed Automatic (e.g., JATCO 4F27E variants or similar) Drivetrain Options Options: RWD (Rear-Wheel Drive), 4WD (Part-time with manual or automatic hubs) Clutch Type Type: Dry single plate (Manual transmission) Transmission Fluid Manual Specification: API GL-4 or GL-5, SAE 75W-90 or 80W-90 (Refer to manual for exact) Transmission Fluid Automatic Specification: Dexron III or equivalent (Refer to manual for exact) 📐 Dimensions Exterior Length Approximate: 4700 - 5000 mm (Varies by cab type: single, extended, double) Exterior Width Approximate: 1600 - 1750 mm Exterior Height Approximate: 1600 - 1800 mm (Varies by 2WD/4WD and suspension) Wheelbase Range: 2750 - 3030 mm (Varies by cab type and model) Cargo Bed Length Range: 1800 - 2100 mm (Varies by cab type and bed configuration) Weights Curb Weight Approx: 1400 - 1800 kg (Varies significantly by configuration) Gross Vehicle Weight Rating Gvwr Approx: 2500 - 2900 kg Towing Capacity Approximate Maximum: 1500 - 2000 kg (Braked, varies by engine and configuration) 🛡️ Safety Features Passive Features Seatbelts: Yes (3-point front, 2-point or 3-point rear depending on seating configuration) Body Construction: Ladder frame chassis with steel body panels Active Features ABS: Available on some later models/trims Limited Slip Differential Lsd: Optional on some models Ratings Crash Test Results: Information generally not available...
Ethylene Glycol based coolant, typically a 50/50 mix with distilled water. (Specify color/type if known, e.g., Green Type A)
Fluid Specifications Brake Fluid
Specification:
DOT 3 or DOT 4 (Check reservoir cap and manual)
Fluid Specifications Power Steering Fluid
Specification:
Dexron II/III or dedicated power steering fluid (Check reservoir and manual)
Known Issues
Engine Performance:
Potential for head gasket issues on some gasoline engines if overheated; diesel engines known for longevity but can suffer from injector wear or glow plug issues.
Drivetrain:
Transfer case chain stretch or wear in 4WD models; differential seal leaks; worn U-joints.
Suspension And Steering:
Worn torsion bar bushings (front), sagging leaf springs (rear), ball joint wear, steering idler arm wear.
Electrical:
Alternator/charging system issues; starter motor wear; corrosion on grounds and connectors, particularly in humid climates.
Body And Chassis:
Rust and corrosion on frame, body panels (especially wheel arches, rocker panels, and cab corners), tailgate hinges.
📚 Vehicle History
Brand Heritage
Isuzu Truck Division:
Isuzu has a long-standing reputation for producing robust and reliable light commercial vehicles and trucks since the mid-20th century.
Model Evolution
Kb Series Origins:
The KB series was Isuzu's entry into the compact pickup truck market, originating from the late 1970s and evolving through multiple generations.
Tf Generation Introduction:
The TF generation (also known as the Faster or D-Max in some markets) was introduced in the late 1980s, replacing the KB series and offering updated styling, engines, and features.
Holden Rebadging:
Holden, the Australian automotive marque, sold rebadged Isuzu TF pickups as the Holden Rodeo, making it a popular choice in the Australian market.
Production Timeline
Production Years:
Isuzu TF production spanned from approximately 1988 to 2002/2003, after which it was largely succeeded by the Isuzu D-Max.
Manufacturing Locations
Primary Locations:
Japan (Isuzu main plants), Thailand (later production for global markets), and assembly plants in various other countries including Australia (Holden).
🏆 Awards & Recognition
Recognitions
Market Reputation:
The Holden Rodeo TF was a consistently strong seller in Australia, known for its practicality and value for money, earning a reputation as a dependable workhorse.
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