Isuzu I-350 Pickup Truck Complete Workshop Service Repair Manual 2004
Regular price
$133.00
Sale price
$133.00
Regular price
Unit price
/ per
Sale
Sold out
🏷️ Basic Information Identification Make: Isuzu Model: I-350 Pickup Truck Year: 2004 Generation Generation Name: GMT360 Platform (Shared with Chevrolet Colorado/GMC Canyon) Codes Platform Code: GMT360 👋 Introduction Market Position Vehicle Class: Mid-size Pickup Truck Competitive Analysis Key Competitors: Chevrolet Colorado, GMC Canyon, Toyota Tacoma, Ford Ranger, Nissan Frontier Key Features Value Proposition: Offers a robust and capable platform, often at a more accessible price point than some competitors, known for its utility and straightforward engineering. Manual Benefit Diy Savings: Enables significant cost savings by empowering owners to perform their own maintenance and repairs. Ease Of Use: Features easy-to-follow step-by-step instructions and pictures for simplified repair processes. 📋 Manual Details Coverage Areas Coverage Scope: All Models, Engines, Trim Levels, and Transmission Types for the 2004 Isuzu I-350 Pickup Truck Page Count Estimated Page Count: Extensive (Specific number not provided, but described as 'complete' and 'A-Z' coverage) Manual Type Manual Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Downloadable Digital File (Compatible with PC, Mac, Tablets, Smartphones) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, lubrication, cooling, fuel delivery, ignition, emissions control, starting, charging Transmission Drivetrain: Manual and automatic transmission overhaul, clutch, driveline, axles, transfer case (if applicable) Braking System: Front and rear brakes (disc/drum), ABS system, hydraulic lines, parking brake Suspension Steering: Front and rear suspension components, steering system, power steering Electrical Electronic: Wiring diagrams, lighting, instrument cluster, body control modules, power windows, locks, mirrors, audio system HVAC System: Heating, ventilation, and air conditioning (HVAC) system diagnostics and repair Body Chassis: Body panel removal/installation, interior trim, bumpers, doors, tailgate, frame and chassis components Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, lubrication Repair Procedures: Component removal, disassembly, inspection, repair, reassembly, and installation for all major systems Troubleshooting: Diagnostic procedures, fault codes, symptom-based troubleshooting for common and complex issues Technical Specifications: Torque specifications, clearances, alignment data, diagnostic specifications Technical Depth Depth Of Information: Comprehensive, covering everything from basic maintenance to advanced diagnostics and complete component overhauls, including detailed diagrams and illustrations. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Printable (individual pages, chapters, or entire manual) Binding Type Binding Style: Not Applicable (Digital Download) Paper Type Paper Quality: Not Applicable (Digital Download) Software Requirements Required Software: Adobe Reader (free download) ⚙️ Engine Specifications Primary Engine Engine Code: 355 (3.5L Vortec L52 V6) Engine Type: Naturally Aspirated V6 Gasoline Engine Displacement: 3.5 Liters (211.4 cu in) Bore X Stroke: 3.74 in x 3.07 in (95.0 mm x 78.0 mm) Compression Ratio: 9.1:1 Valvetrain: DOHC (Dual Overhead Camshafts), 4 valves per cylinder Performance Horsepower: 220 hp @ 5600 rpm (estimated for 2004 model) Torque: 225 lb-ft @ 2800 rpm (estimated for 2004 model) Fuel System Fuel Delivery: Sequential Electronic Fuel Injection (SFI) Fuel Type: Unleaded Gasoline Engine Management ECU Type: ECM (Engine Control Module) 🔧 Transmission Standard Transmission Type: 5-Speed Manual Transmission (MM5) or 4-Speed Automatic Transmission (4L60-E) Optional Optional Transmission: 4-Speed Automatic Transmission (4L60-E) Features Drivetrain Options: 2WD (Rear-Wheel Drive) or 4WD (Four-Wheel Drive) Fluid Specifications Automatic Transmission Fluid Type: Dexron-III (or equivalent) Manual Transmission Fluid Type: GL-4 75W-90 Synthetic Gear Oil (Refer to manual for specific recommendations) 📐 Dimensions Exterior Wheelbase: Varies by cab configuration (e.g., 126.2 inches for Crew Cab) Length: Varies by cab and bed configuration Width: Varies by cab and bed configuration Height: Varies by cab and bed configuration Weights Curb Weight: Varies by configuration (approx. 4000-4500 lbs) Gross Vehicle Weight Rating Gvwr: Varies by configuration (approx. 6000-6200 lbs) Cargo Bed Lengths: Available in 6-foot and 7-foot configurations 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 5-Star (2004 Model Year) NHTSA Front Impact Passenger: 5-Star (2004 Model Year) IIHS Front Offset Crash Rating: Good (2004 Model Year) Active Features ABS: Standard Anti-lock Braking System (ABS) Passive Features Airbags: Standard front driver and passenger airbags Seatbelts: 3-point seatbelts with pretensioners 💡 Technology Features Infotainment Audio System: AM/FM stereo with CD player (optional premium audio, satellite radio compatibility may vary by trim) Connectivity: Basic connectivity, auxiliary input jacks not standard on all models. Driver Assistance Cruise Control: Available Cruise Control Stability Control: Traction Control System (TCS) available on some models. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 6 months (under normal driving conditions, consult manual for severe conditions). Engine Air Filter Replacement: Every 30,000 miles or as needed based on inspection. Spark Plug Replacement: Every 100,000 miles (original equipment) Coolant Flush Interval: Every 60,000 miles or 5 years Fluid Specifications Engine Oil Type: SAE 5W-30 Synthetic Blend API SM or higher Engine Oil Capacity: 5.4 US Quarts (5.1 Liters) with filter Coolant Type: Dex-Cool (Orange) Extended Life Antifreeze/Coolant Brake Fluid Type: DOT 3 Known Issues Common Problem 1: Cracked exhaust manifolds (can lead to exhaust leaks and ticking noises) Common Problem 2: Transmission...
GMT360 Platform (Shared with Chevrolet Colorado/GMC Canyon)
Codes
Platform Code:
GMT360
👋 Introduction
Market Position
Vehicle Class:
Mid-size Pickup Truck
Competitive Analysis
Key Competitors:
Chevrolet Colorado, GMC Canyon, Toyota Tacoma, Ford Ranger, Nissan Frontier
Key Features
Value Proposition:
Offers a robust and capable platform, often at a more accessible price point than some competitors, known for its utility and straightforward engineering.
Manual Benefit
Diy Savings:
Enables significant cost savings by empowering owners to perform their own maintenance and repairs.
Ease Of Use:
Features easy-to-follow step-by-step instructions and pictures for simplified repair processes.
📋 Manual Details
Coverage Areas
Coverage Scope:
All Models, Engines, Trim Levels, and Transmission Types for the 2004 Isuzu I-350 Pickup Truck
Page Count
Estimated Page Count:
Extensive (Specific number not provided, but described as 'complete' and 'A-Z' coverage)
Manual Type
Manual Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital File (Compatible with PC, Mac, Tablets, Smartphones)
Comprehensive, covering everything from basic maintenance to advanced diagnostics and complete component overhauls, including detailed diagrams and illustrations.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Printable (individual pages, chapters, or entire manual)
Binding Type
Binding Style:
Not Applicable (Digital Download)
Paper Type
Paper Quality:
Not Applicable (Digital Download)
Software Requirements
Required Software:
Adobe Reader (free download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
355 (3.5L Vortec L52 V6)
Engine Type:
Naturally Aspirated V6 Gasoline Engine
Displacement:
3.5 Liters (211.4 cu in)
Bore X Stroke:
3.74 in x 3.07 in (95.0 mm x 78.0 mm)
Compression Ratio:
9.1:1
Valvetrain:
DOHC (Dual Overhead Camshafts), 4 valves per cylinder
Performance
Horsepower:
220 hp @ 5600 rpm (estimated for 2004 model)
Torque:
225 lb-ft @ 2800 rpm (estimated for 2004 model)
Fuel System
Fuel Delivery:
Sequential Electronic Fuel Injection (SFI)
Fuel Type:
Unleaded Gasoline
Engine Management
ECU Type:
ECM (Engine Control Module)
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual Transmission (MM5) or 4-Speed Automatic Transmission (4L60-E)
Optional
Optional Transmission:
4-Speed Automatic Transmission (4L60-E)
Features
Drivetrain Options:
2WD (Rear-Wheel Drive) or 4WD (Four-Wheel Drive)
Fluid Specifications
Automatic Transmission Fluid Type:
Dexron-III (or equivalent)
Manual Transmission Fluid Type:
GL-4 75W-90 Synthetic Gear Oil (Refer to manual for specific recommendations)
📐 Dimensions
Exterior
Wheelbase:
Varies by cab configuration (e.g., 126.2 inches for Crew Cab)
Length:
Varies by cab and bed configuration
Width:
Varies by cab and bed configuration
Height:
Varies by cab and bed configuration
Weights
Curb Weight:
Varies by configuration (approx. 4000-4500 lbs)
Gross Vehicle Weight Rating Gvwr:
Varies by configuration (approx. 6000-6200 lbs)
Cargo
Bed Lengths:
Available in 6-foot and 7-foot configurations
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5-Star (2004 Model Year)
NHTSA Front Impact Passenger:
5-Star (2004 Model Year)
IIHS Front Offset Crash Rating:
Good (2004 Model Year)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Passive Features
Airbags:
Standard front driver and passenger airbags
Seatbelts:
3-point seatbelts with pretensioners
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player (optional premium audio, satellite radio compatibility may vary by trim)
Connectivity:
Basic connectivity, auxiliary input jacks not standard on all models.
Driver Assistance
Cruise Control:
Available Cruise Control
Stability Control:
Traction Control System (TCS) available on some models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months (under normal driving conditions, consult manual for severe conditions).
Engine Air Filter Replacement:
Every 30,000 miles or as needed based on inspection.
Spark Plug Replacement:
Every 100,000 miles (original equipment)
Coolant Flush Interval:
Every 60,000 miles or 5 years
Fluid Specifications
Engine Oil Type:
SAE 5W-30 Synthetic Blend API SM or higher
Engine Oil Capacity:
5.4 US Quarts (5.1 Liters) with filter
Coolant Type:
Dex-Cool (Orange) Extended Life Antifreeze/Coolant
Brake Fluid Type:
DOT 3
Known Issues
Common Problem 1:
Cracked exhaust manifolds (can lead to exhaust leaks and ticking noises)
Common Problem 2:
Transmission issues (particularly in earlier models of the platform, some may experience shifting problems or overheating)
Common Problem 3:
Front suspension wear (ball joints, tie rod ends)
Common Problem 4:
Camshaft/crankshaft position sensor failures leading to stalling or no-start conditions
📚 Vehicle History
Brand Heritage
Isuzu Legacy:
Isuzu has a long history in commercial and utility vehicles, known for robust diesel engines and trucks.
Model Evolution
Gmt360 Platform:
The I-350 was part of GM's GMT360 platform, which was also used for the Chevrolet Colorado and GMC Canyon, marking a significant shift in GM's mid-size truck strategy.
Production
Manufacturing Location:
Shreveport, Louisiana, USA (GM Assembly Plant)
🏆 Awards & Recognition
Recognitions
Truck Of The Year Nominee:
While not a specific award for the I-350, its platform mates (Colorado/Canyon) received various 'Truck of the Year' accolades in their early years.
Choosing a selection results in a full page refresh.