🏷️ Basic Information Identification Make: Isuzu Model: KB P190 Year: 2007 Codes Model Code: P190 Series (likely) 👋 Introduction Market Position Segment: Light Commercial Vehicle / Utility Pickup Truck Competitive Analysis Competitors: Toyota Hilux, Mitsubishi Triton (L200), Ford Ranger, Nissan Navara, Chevrolet Colorado Key Features Vehicle Focus: Durability, reliability, workhorse capability, off-road prowess Manual Value Proposition Completeness: Most COMPLETE official workshop repair manual for the specified model and year. Manual Utility Target Audience: Professional Technicians, DIY Mechanics, Fleet Maintenance Personnel. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Repair and Maintenance Page Count Total Pages: 6020 Manual Type Type: Workshop Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine (all variants), Transmission (all variants), Drivetrain, Exhaust System Chassis: Frame, Suspension (Front & Rear), Steering System, Wheels, Tires, Axles, Brakes Body And Interior: Body Panels, Doors, Hood, Trunk, CAB Structure, Interior Trim, Heating and Ventilation (HVAC), Restraints (Airbags, Seatbelts) Electrical: Wiring Diagrams, Lighting, Instrumentation, Ignition System, Charging System, Starting System, Security System Engine Management: ECU (Engine Control Unit) operation, sensor diagnostics, fuel injection system, ignition timing (gasoline), glow plug system (diesel). Cooling System: Radiator, water pump, thermostat, fan, coolant hoses, pressure cap, heater core diagnostics and replacement. Fuel System: Fuel pump, fuel filter, fuel lines, injectors (diesel and gasoline), fuel tank service, pressure testing. Exhaust System: Component inspection, repair, and replacement of exhaust pipes, muffler, catalytic converter (if applicable). Procedures Included Diagnostics: Troubleshooting guides, Fault code interpretation, Diagnostic procedures Maintenance: Scheduled maintenance, Fluid checks and changes, Filter replacements, Lubrication Repair: Component disassembly, assembly, overhaul, and replacement Installation: Component installation and adjustment Body Repair: Panel alignment, dent repair, rust prevention and repair, door/hood/tailgate adjustments, glass replacement. Hv Ac Repair: Component testing and replacement for blower motor, condenser, evaporator, compressor, refrigerant lines, and control modules. Suspension Steering Diagnostics: Wheel alignment specifications, bearing replacement, shock absorber/strut replacement, tie rod end replacement, power steering system repair. Brake System Overhaul: Disc brake pad and rotor replacement, drum brake shoe adjustment and replacement, caliper overhaul, brake fluid bleeding, ABS component testing. Troubleshooting Charts: Systematic guides to identify and resolve common vehicle problems based on symptoms. Interior Trim Removal: Guidance on removing and refitting dashboard components, door panels, headliner, and seating for access to underlying systems. Technical Depth Depth: Comprehensive: from basic maintenance to complete engine and transmission rebuilds, including electrical system diagnostics and body repair. Electrical Diagnostics: Detailed wiring diagrams for all circuits, component testing procedures, signal tracing, troubleshooting common electrical faults. Engine Rebuild: Complete engine disassembly, cleaning, inspection, measurement of critical components (pistons, rings, bearings, crankshaft), cylinder head reconditioning, timing belt/chain replacement, gasket and seal replacement. 📊 Manual Specifications File Format Quality: High Quality PDF Searchability: Likely text-searchable PDF, allowing quick access to specific topics. Print Quality Printability: All pages are printable Binding Type Binding: Digital Download (no physical binding) Paper Type Paper Type: Not Applicable (Digital) ⚙️ Engine Specifications Primary Engine Available Engines: 4JA1, 4JH1, 4JK1, 4JJ1, C24SE, HFV6 4Ja1 4Jh1 Engine Code: 4JA1/4JH1 4Jk1 4Jj1 Engine Code: 4JK1/4JJ1 C24Se Engine Code: C24SE Description: 2.4L Gasoline (likely SOHC/DOHC) Hfv6 Engine Code: HFV6 Description: 3.6L V6 Gasoline (likely Holden-derived) 4Ja1 Description: 2.5L Diesel (Turbocharged/Naturally Aspirated common variations) 4Jh1 Description: 3.0L Diesel (Commonly Turbocharged with Intercooler) 4Jk1 Description: 2.5L Diesel (Common Rail Direct Injection, Turbocharged) 4Jj1 Description: 3.0L Diesel (Common Rail Direct Injection, Turbocharged) Fuel System Diesel Types: Indirect Injection (IDI), Direct Injection (DI), Common Rail Direct Injection (CRDI) Gasoline Types: Multi-point Fuel Injection (MPI) 🔧 Transmission Standard Transmission Types: 5-speed Manual, 4-speed Automatic (common) Optional Transmission Types: 5-speed Automatic (depending on engine and market) Features Drivetrain Options: 2WD (RWD), 4WD (Part-time, Selectable) 📐 Dimensions Exterior Body Styles: Single Cab, Extended Cab (Space Cab), Double Cab Weights Gross Vehicle Weight Rating: Varies by configuration (typically 2500-3000 kg+) Curb Weight: Varies significantly by configuration (e.g., ~1600 kg for single cab 2WD to ~2000 kg+ for double cab 4WD). 🛡️ Safety Features Ratings Crash Test Results: NCAP ratings vary by region and specific model testing; generally competitive for its class. Active Features Braking Systems: ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution) Passive Features Restraint Systems: Driver and Passenger Airbags, Seatbelt Pretensioners 💡 Technology Features Infotainment Features 2007: Basic AM/FM Radio, CD Player, optional MP3/WMA compatibility. Manual covers basic diagnostics and repair of these systems. Driver Assistance Features 2007: Limited driver assistance features; primarily focused on mechanical and essential electronic systems. Manual covers ABS/EBD operation. Connectivity Features 2007: Basic auxiliary input (rare), manual covers basic electrical interfacing. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000-10,000 km or 6-12 months, depending on driving conditions and engine type (detailed in manual). Transmission Fluid Interval: Manual: Every 60,000 km. Automatic: Every 40,000-80,000 km depending on driving conditions (refer to manual). Brake Fluid Interval: Every 2-3 years or as per manual recommendations due to moisture...
Typically 5,000-10,000 km or 6-12 months, depending on driving conditions and engine type (detailed in manual).
Transmission Fluid Interval:
Manual: Every 60,000 km. Automatic: Every 40,000-80,000 km depending on driving conditions (refer to manual).
Brake Fluid Interval:
Every 2-3 years or as per manual recommendations due to moisture absorption.
Fluid Specifications
Engine Oil:
API CI-4 or CH-4 for diesel (e.g., 15W-40, 10W-30), API SN/SM for gasoline (e.g., 5W-30, 10W-40). Specific viscosity and grade detailed in manual.
Transmission Fluid Manual:
GL-4 Gear Oil (e.g., SAE 75W-90 or 80W-90)
Transmission Fluid Automatic:
Dexron III or equivalent (specific type and capacity in manual)
Coolant:
Ethylene Glycol based, phosphate-free, for heavy-duty diesel and gasoline engines (typically a long-life coolant or a specific Isuzu coolant).
Known Issues
Common Problems:
Potential for injector wear (CRDI engines), turbocharger issues (high mileage), EGR valve clogging (diesel), and some electrical gremlins. Drivetrain and chassis are generally robust.
Filter Part Numbers
Oil Filter:
Refer to manual for specific part numbers based on engine variant (e.g., ACDelco, Wix, Mahle equivalents).
Air Filter:
Refer to manual for specific part numbers based on engine variant.
Fuel Filter:
Refer to manual for specific part numbers based on engine variant (critical for diesel engines).
📚 Vehicle History
Brand Heritage
Brand Focus:
Isuzu has a long history in commercial vehicles and durable powertrains.
Model Evolution
Platform Generation:
The KB series is part of Isuzu's long-standing lineage of pickup trucks, often related to or rebadged as other vehicles globally (e.g., Chevrolet D-Max).
Production
Manufacturing Locations:
Globally, with significant production in Thailand for export markets.
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