🏷️ Basic Information Identification Make: Isuzu Model: KB TF 140 Generation: Third Generation (TF) Production Years Covered: 1993-1996 Vehicle Type: Light Commercial Vehicle / Pickup Truck Codes Chassis Code: TF 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent mechanics, fleet owners, restoration specialists Competitive Analysis Value Proposition: Cost-effective solution for maintaining and repairing the Isuzu KB TF 140, saving on dealership service costs. Key Features Completeness: 100% complete and intact, no missing or corrupt pages/sections. Searchability: Bookmarked and searchable PDF for quick access to information. User Friendliness: Written for both novice and experienced users, with step-by-step instructions and clear illustrations. 📋 Manual Details Coverage Areas General Information: Included Heating And Air Conditioning: Included Frame And Cab: Included Steering Suspension Wheels And Tires: Included Axle Systems: Included Brakes: Included Engine: Included Automatic Transmission: Included Manual Transmission: Included Clutch System: Included Transfer Case: Included Electrical Body And Chassis: Included Accessories And Restraints: Included Cab Interior: Included Security System: Included Page Count Total Pages: 1610 Manual Type Type: Complete Service Repair Manual Language Language: English Format File Format: PDF Accessibility: Compatible with all versions of Windows, Mac, Linux OS, iPhone, iPad, Android 📖 Manual Coverage Systems Covered Powertrain: Engine, Automatic Transmission, Manual Transmission, Clutch, Transfer Case Chassis: Frame, Cab Structure, Steering, Suspension, Wheels, Tires, Axles, Brakes Electrical: Body Electrical Systems, Chassis Electrical Systems, Wiring Schematics Comfort And Convenience: Heating, Air-conditioning, Cab Interior Systems, Accessories Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes, Filter Replacements, Inspections Diagnostics: Troubleshooting Guides, Symptom-based Diagnostics, Diagnostic Trouble Codes (if applicable) Repair: Component Removal and Installation, Overhaul Procedures, Component Rebuilding Restoration: Comprehensive guidance for bringing the vehicle back to original specifications Technical Depth Depth: Complete disassembly and reassembly procedures, detailed specifications, torque values, clearances Visuals: Hundreds of detailed illustrations, diagrams, and wiring schematics 📊 Manual Specifications File Format Quality: High-quality, fully searchable and bookmarked PDF Editability: Printable and savable to hard-drive or CD-ROM Print Quality Print Support: Printable pages for on-hand reference Binding Type Delivery Format: Instant Download (Digital PDF) Paper Type Media Type: Digital Document ⚙️ Engine Specifications Primary Engine Engine Family: Isuzu 4J series (likely 4JA1 or 4JB1 variants) Engine Type: 4-cylinder, Diesel (most common for KB TF 140) Displacement Liters: Typically 2.2L or 2.5L depending on specific engine code Performance Horsepower Range: Likely 70-85 HP (estimated for diesel variants of this era) Torque Range: Likely 150-190 Nm (estimated for diesel variants of this era) Fuel System Fuel Delivery: Indirect Injection Diesel with Rotary or Inline Injection Pump Maintenance Items Timing Belt Or Chain: Likely Timing Belt (check specific engine code for interval) 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 4-speed Automatic Transmission Features Transfer Case: Available in 2WD and 4WD configurations, with a manual transfer case shifter. Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 (typical, verify with manual) Automatic Transmission Fluid: Dexron III or equivalent (typical, verify with manual) 📐 Dimensions Exterior Body Styles: Single Cab, Double Cab, Chassis Cab (common variations) Weights Curb Weight: Varies by configuration, typically 1500-1800 kg (estimate) Payload Capacity: Typically 1000-1200 kg (estimate) 🛡️ Safety Features Ratings Crash Test Data: Limited official comprehensive crash test data publicly available for this specific model and era in all markets; manual will detail passive safety systems. Active Features Braking System: Front Disc Brakes, Rear Drum Brakes (typical); ABS not standard on all models. Passive Features Seatbelts: Standard front seatbelts; potentially lap belts in rear for double cabs. Airbags: Driver airbag not standard on all trims/markets for this generation. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player (common for the era); optional CD player might exist on higher trims. Driver Assistance ABS: Optional on some models, not standard across the board. Connectivity Auxiliary Ports: Not typically equipped with USB or Bluetooth connectivity. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000 - 7,500 km or 6 months (diesel, consult manual for specific engine and oil type). Air Filter Replacement: Every 20,000 - 30,000 km, or more frequently in dusty conditions (diesel). Fuel Filter Replacement: Every 20,000 - 40,000 km, or as recommended for diesel systems. Timing Belt Replacement: Typically 60,000 - 100,000 km (critical maintenance item for interference engines). Fluid Specifications Engine Oil Type: Diesel engine oil, API CF-4 or CG-4, SAE 15W-40 (common for this era, verify with manual). Coolant Type: Ethylene glycol-based antifreeze, mixture of 50% coolant and 50% deionized water. Brake Fluid Type: DOT 3 or DOT 4 Known Issues Engine Wear: High mileage diesel engines may experience wear in fuel injectors, piston rings, and cylinder liners. Turbocharger issues on turbocharged variants. Transmission: Clutch wear on manual transmissions, potential seal leaks in both manual and automatic transmissions. Rust Corrosion: Common on older pickup trucks, particularly in areas exposed to salt or moisture. Frame, body panels, and wheel wells are susceptible. Suspension Components: Wear in...
Component Removal and Installation, Overhaul Procedures, Component Rebuilding
Restoration:
Comprehensive guidance for bringing the vehicle back to original specifications
Technical Depth
Depth:
Complete disassembly and reassembly procedures, detailed specifications, torque values, clearances
Visuals:
Hundreds of detailed illustrations, diagrams, and wiring schematics
📊 Manual Specifications
File Format
Quality:
High-quality, fully searchable and bookmarked PDF
Editability:
Printable and savable to hard-drive or CD-ROM
Print Quality
Print Support:
Printable pages for on-hand reference
Binding Type
Delivery Format:
Instant Download (Digital PDF)
Paper Type
Media Type:
Digital Document
⚙️ Engine Specifications
Primary Engine
Engine Family:
Isuzu 4J series (likely 4JA1 or 4JB1 variants)
Engine Type:
4-cylinder, Diesel (most common for KB TF 140)
Displacement Liters:
Typically 2.2L or 2.5L depending on specific engine code
Performance
Horsepower Range:
Likely 70-85 HP (estimated for diesel variants of this era)
Torque Range:
Likely 150-190 Nm (estimated for diesel variants of this era)
Fuel System
Fuel Delivery:
Indirect Injection Diesel with Rotary or Inline Injection Pump
Maintenance Items
Timing Belt Or Chain:
Likely Timing Belt (check specific engine code for interval)
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
4-speed Automatic Transmission
Features
Transfer Case:
Available in 2WD and 4WD configurations, with a manual transfer case shifter.
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (typical, verify with manual)
Automatic Transmission Fluid:
Dexron III or equivalent (typical, verify with manual)
📐 Dimensions
Exterior
Body Styles:
Single Cab, Double Cab, Chassis Cab (common variations)
Weights
Curb Weight:
Varies by configuration, typically 1500-1800 kg (estimate)
Payload Capacity:
Typically 1000-1200 kg (estimate)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited official comprehensive crash test data publicly available for this specific model and era in all markets; manual will detail passive safety systems.
Active Features
Braking System:
Front Disc Brakes, Rear Drum Brakes (typical); ABS not standard on all models.
Passive Features
Seatbelts:
Standard front seatbelts; potentially lap belts in rear for double cabs.
Airbags:
Driver airbag not standard on all trims/markets for this generation.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player (common for the era); optional CD player might exist on higher trims.
Driver Assistance
ABS:
Optional on some models, not standard across the board.
Connectivity
Auxiliary Ports:
Not typically equipped with USB or Bluetooth connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000 - 7,500 km or 6 months (diesel, consult manual for specific engine and oil type).
Air Filter Replacement:
Every 20,000 - 30,000 km, or more frequently in dusty conditions (diesel).
Fuel Filter Replacement:
Every 20,000 - 40,000 km, or as recommended for diesel systems.
Timing Belt Replacement:
Typically 60,000 - 100,000 km (critical maintenance item for interference engines).
Fluid Specifications
Engine Oil Type:
Diesel engine oil, API CF-4 or CG-4, SAE 15W-40 (common for this era, verify with manual).
Coolant Type:
Ethylene glycol-based antifreeze, mixture of 50% coolant and 50% deionized water.
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Engine Wear:
High mileage diesel engines may experience wear in fuel injectors, piston rings, and cylinder liners. Turbocharger issues on turbocharged variants.
Transmission:
Clutch wear on manual transmissions, potential seal leaks in both manual and automatic transmissions.
Rust Corrosion:
Common on older pickup trucks, particularly in areas exposed to salt or moisture. Frame, body panels, and wheel wells are susceptible.
Suspension Components:
Wear in ball joints, tie rod ends, bushings, and shock absorbers due to the vehicle's utility nature.
📚 Vehicle History
Brand Heritage
Isuzu Trucks:
Isuzu has a long-standing reputation for producing reliable commercial vehicles and robust diesel engines.
Model Evolution
Kb Series:
The Isuzu KB (often sold as Isuzu Rodeo or Isuzu D-Max in different markets in later iterations) has a lineage of reliable pickup trucks.
Production
Global Availability:
The TF series was produced globally, with significant sales in Asia, Africa, Australia, and parts of South America.
🏆 Awards & Recognition
Recognitions
Brand Reputation:
Isuzu vehicles of this era are generally recognized for their durability and robust diesel powertrains, especially in commercial applications.
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