Isuzu Wizard 1998-2000 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Isuzu Model: Wizard Year: 1998-2000 Codes Platform Code: UCS69 Generation Generation Designation: Second Generation (UBS family) 👋 Introduction Market Position Target Audience: DIY mechanics, independent repair shops, vehicle owners seeking to understand their vehicle better and perform maintenance/repairs. Competitive Analysis Value Proposition: Provides dealership-level repair information at a fraction of the cost, enabling significant savings on maintenance and repairs. Key Features Accuracy And Completeness: Vehicle-specific, not generic. Contains exact procedures and specifications used by authorized service departments. Ease Of Use: Clear, concise text with diagrams, illustrations, and step-by-step instructions. Digital Accessibility: Viewable on PC, Mac, and various devices. Printable pages for workshop use. 📋 Manual Details Coverage Areas Covered Model Years: 1998, 1999, 2000 Regions Covered: Global (specific to markets where Wizard was sold) Page Count Estimated Page Count: Varies by specific edition, typically extensive covering all systems. Manual Type Type: Service Repair Workshop Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, assembly, inspection, and repair of all engine components (e.g., cylinder head, block, pistons, crankshaft, camshafts, timing systems). Engine Electrical: Ignition system, starting system, charging system, engine control unit (ECU) diagnostics and repair, sensors, actuators. Emission Control: Exhaust gas recirculation (EGR), catalytic converter, evaporative emission control (EVAP), oxygen sensors, diagnosis of emission-related faults. Fuel System: Fuel pump, injectors, fuel filter, fuel pressure regulator, fuel tank, diagnosis and repair of fuel delivery issues. Clutch System: Clutch master cylinder, slave cylinder, clutch disc, pressure plate, flywheel, clutch pedal adjustment, bleeding procedures. Manual Transaxle: Disassembly, assembly, lubrication, inspection, and repair of manual gearbox components, gear shift mechanism. Automatic Transaxle: Operation principles, fluid types, torque converter, valve body, solenoids, diagnostic procedures, shift control, common repair procedures. Driveshaft And Axle: U-joints, CV joints, driveshaft balancing, differential inspection and repair, axle seals. Suspension System: Front and rear suspension components (struts, shocks, control arms, bushings, ball joints, sway bars), alignment specifications. Steering System: Power steering pump, steering rack/gearbox, tie rods, steering column, diagnostic procedures for steering play and leaks. Restraint System: Seat belt operation, SRS (Supplemental Restraint System) components (airbag modules, sensors, control module), diagnostic codes related to SRS. Brake System: Disc and drum brake systems, ABS (Anti-lock Braking System) components and diagnosis, brake fluid specifications, hydraulic lines, caliper and master cylinder repair. Body Interior Exterior: Door mechanisms, latches, handles, glass, mirrors, interior trim panels, seat removal, body panel repair techniques. Body Electrical System: Lighting (headlights, taillights, interior lights), power windows, power locks, mirrors, wiper system, horn, fuses, relays, wiring harnesses. HVAC System: Air conditioning compressor, refrigerant, condenser, evaporator, heater core, blower motor, climate control operation, troubleshooting. Procedures Included Maintenance Tasks: Oil changes, filter replacements (oil, air, fuel), spark plug replacement, coolant flushes, brake fluid replacement, transmission fluid changes, belt inspections and replacements. Troubleshooting: Step-by-step diagnostic procedures for common and complex issues across all vehicle systems, including fault code interpretation. Repair Procedures: Detailed instructions for component removal, disassembly, inspection, repair, and reassembly for virtually all parts of the vehicle. Wiring Schematics: Comprehensive electrical wiring diagrams for all vehicle circuits, aiding in diagnosis and repair of electrical faults. Technical Depth Diagnostic Capabilities: Advanced diagnostics, including ECU logic, sensor readings, and actuator testing, mirroring dealership capabilities. Rebuild Procedures: Complete engine and transmission rebuild procedures, including specifications and tolerances. Specifications And Tolerances: Precise measurements, torques, clearances, and specifications required for accurate repairs and adjustments. 📊 Manual Specifications File Format Compatibility: All versions of Windows and Mac OS. Reader Requirement: Adobe PDF Reader (or compatible PDF viewer). Print Quality Printability: Yes, all pages are printable. Binding Type Binding Type: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Code Typical: 4JX1 (3.0L Diesel), C22NE (2.2L Petrol - RHD markets), G22E (2.2L Petrol - LHD markets) Engine Displacement Petrol: 2.2 Liters (2184 cc) Engine Displacement Diesel: 3.0 Liters (2999 cc) Performance Horsepower Petrol Approx: 125-135 PS (depending on market and specific tuning) Torque Petrol Approx: 190-200 Nm (depending on market and specific tuning) Horsepower Diesel Approx: 110-135 PS (common rail injection) Torque Diesel Approx: 260-280 Nm (common rail injection) Fuel System Fuel Delivery Petrol: Multi-point Fuel Injection (MPI) Fuel Delivery Diesel: High-pressure Common Rail Direct Injection (DI) Ignition System: Electronic Distributorless Ignition System (DIS) for petrol engines. 🔧 Transmission Standard Transmission Type: 5-speed Manual Transaxle Optional Transmission Type: 4-speed Automatic Transaxle Features Drivetrain: Part-time 4WD (4x4) with selectable High/Low range transfer case. Transmission Fluid Manual: GL-4 rated gear oil (e.g., 75W-90 or 80W-90) Transmission Fluid Automatic: Dexron III (or equivalent) automatic transmission fluid (ATF) 📐 Dimensions Exterior Body Styles: SUV (Sport Utility Vehicle) Wheelbase: Approx. 2760 mm (108.7 in) Length: Approx. 4760 mm (187.4 in) Width: Approx. 1795 mm (70.7 in) Height: Approx. 1750 mm (68.9 in) Weights Curb Weight: Approx. 1800-2000 kg (depending on configuration) Gross Vehicle...