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Iveco Stralis As Euro 4/5 Complete Workshop Repair Manual

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$133.00
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$133.00
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🏷️ Basic Information Identification Make: Iveco Model: Stralis AS Generation: Euro 4/5 Codes Engine Codes: F3AE3681D, F3AE3681A, F3BE3681B, F3BE3681A 👋 Introduction Market Position Segment: Heavy-duty commercial truck, long-haul and distribution segment. Competitive Analysis Competitors: MAN TGX, Volvo FH, Scania R-Series, Mercedes-Benz Actros, DAF XF. Key Features Vehicle Focus: Stralis AS models equipped with Euro 4/5 compliant engines, known for their robust engineering and fuel efficiency in their class. Manual Value Proposition Utility: Provides in-depth technical guidance essential for maintenance, repair, and troubleshooting by professional technicians and fleet owners. 📋 Manual Details Coverage Areas Systems: General, Engine, Clutch, Gearbox, Hydraulic Retarder, Propeller Shafts, Rear Axles, Axles, Suspensions, Wheels and Tyres, Steering, Air System - Brakes, Bodywork - Chassis Frame, Scheduled Maintenance, Electric/Electronic System Page Count Estimated Pages: Detailed page count not provided, but comprehensive coverage suggests several hundred pages typical for a workshop manual. Manual Type Type: Original Factory Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine (F3AE, F3BE series), Clutch, Gearbox, Hydraulic Retarder, Propeller Shafts, Rear Axles, Axles. Chassis And Suspension: Suspensions (front and rear), Wheels and Tyres, Steering System. Braking And Air: Air System - Brakes (including ABS, EBS if applicable to Euro 4/5 variants). Bodywork And Electrical: Bodywork - Chassis Frame, Electric/Electronic System (including wiring diagrams, component testing). Procedures Included General Maintenance: Scheduled maintenance, lubrication, fluid checks and changes. Engine Overhaul: Engine disassembly, inspection, repair, and reassembly for all listed engine variants. Drivetrain Repair: Clutch replacement, gearbox repair/overhaul, propeller shaft balancing and repair, axle service. Braking System Service: Brake system diagnostics, component replacement (pads, discs, calipers, air system components). Electrical Diagnostics: Troubleshooting electrical faults, testing components, reading wiring diagrams. Technical Depth Depth: Comprehensive factory-level detail for diagnostics, repair, overhaul, and routine maintenance. 📊 Manual Specifications File Format Format: PDF Print Quality Quality: High quality diagrams and easy-to-read text sections. Binding Type Binding: Digital (PDF) Paper Type Paper Type: Not applicable (Digital PDF) Compatibility Operating Systems: All Versions of Windows & Mac Requirements Software Needed: Adobe PDF Reader Printability Printable: Yes ⚙️ Engine Specifications Primary Engine Engine Family: Iveco F3AE / F3BE Performance F3Ae3681D Hp: 420 CV (approx. 414 hp) F3Ae3681A Hp: 450 CV (approx. 444 hp) F3Be3681B Hp: 500 CV (approx. 493 hp) F3Be3681A Hp: 560 CV (approx. 553 hp) Engine Type Configuration: Inline 6-cylinder diesel engine. Displacement: Typically 10.3 or 12.9 liters depending on specific engine variant (F3AE is 10.3L, F3BE is 12.9L). Fuel System Injection Type: Common Rail (likely high-pressure direct injection). Emission Standard Standard: Euro 4 / Euro 5 compliant. Cooling System Type: Liquid-cooled (water-cooled). Lubrication System Oil Capacity Approx: Approximately 30-35 liters (specific capacity varies by engine and oil cooler configuration). 🔧 Transmission Standard Type: Manual gearbox (e.g., ZF 16-speed manual) or automated manual transmission (e.g., Iveco EuroTronic). Optional Type: Automated manual transmissions were common options. Features Gear Selection: Includes information on shift mechanisms and operation. Clutch Type: Single dry plate clutch (mechanical or hydraulic actuation). 📐 Dimensions Exterior Chassis Configurations: Various tractor units (e.g., 4x2, 6x2, 6x4) and rigid chassis configurations available. Weights Gvwr Range: Gross Vehicle Weight Rating varies significantly based on configuration and axle load limits, typically from 18,000 kg to over 33,000 kg for tractor units. Gcw Range: Gross Combination Weight varies, often exceeding 44,000 kg for typical European road trains. 🛡️ Safety Features Active Features Braking System: Advanced air brake system, potentially with ABS (Anti-lock Braking System) and EBS (Electronic Braking System) depending on specification. Passive Features Cab Construction: Robust cab construction designed for driver protection in commercial vehicle applications. 💡 Technology Features Infotainment Features: Basic to advanced infotainment systems might include radio, CD player, auxiliary input, and potentially early navigation systems depending on factory options. Driver Assistance Systems: Features like cruise control, lane departure warning (on later models), and hill-start assist may be present. Advanced ADAS features are less common on Euro 4/5 but some were emerging. Connectivity Fleet Management: Pre-wiring for telematics or integrated fleet management systems could be present, facilitating remote diagnostics and tracking. Engine Management ECU System: Advanced Engine Control Units (ECUs) manage fuel injection, emissions, and engine performance. The manual will detail diagnostic procedures for these systems. 🔧 Maintenance Service Intervals Oil Change Interval: Typically between 50,000 km and 100,000 km, or annually, depending on operating conditions and oil type specified by Iveco. Filter Replacement: Fuel, oil, and air filter replacements are typically synchronized with or between oil changes. Fluid Specifications Engine Oil Type: Refer to manual for specific SAE viscosity grades (e.g., SAE 5W-30, 10W-40) and ACEA specifications (e.g., ACEA E6, E7) required for Euro 4/5 engines, often low SAPS oil. Coolant Type: High-quality antifreeze/coolant concentrate meeting Iveco specifications, typically ethylene glycol-based with organic acid technology (OAT). Gearbox Oil Type: Specific GL-4 or GL-5 gear oil with appropriate viscosity (e.g., 75W-90) as per manual. Automated...
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Iveco Stralis As Euro 4/5 Complete Workshop Repair Manual
🏷️ Basic Information
Identification
Make:
Iveco
Model:
Stralis AS
Generation:
Euro 4/5
Codes
Engine Codes:
F3AE3681D, F3AE3681A, F3BE3681B, F3BE3681A
👋 Introduction
Market Position
Segment:
Heavy-duty commercial truck, long-haul and distribution segment.
Competitive Analysis
Competitors:
MAN TGX, Volvo FH, Scania R-Series, Mercedes-Benz Actros, DAF XF.
Key Features
Vehicle Focus:
Stralis AS models equipped with Euro 4/5 compliant engines, known for their robust engineering and fuel efficiency in their class.
Manual Value Proposition
Utility:
Provides in-depth technical guidance essential for maintenance, repair, and troubleshooting by professional technicians and fleet owners.
📋 Manual Details
Coverage Areas
Systems:
General, Engine, Clutch, Gearbox, Hydraulic Retarder, Propeller Shafts, Rear Axles, Axles, Suspensions, Wheels and Tyres, Steering, Air System - Brakes, Bodywork - Chassis Frame, Scheduled Maintenance, Electric/Electronic System
Page Count
Estimated Pages:
Detailed page count not provided, but comprehensive coverage suggests several hundred pages typical for a workshop manual.
Manual Type
Type:
Original Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (F3AE, F3BE series), Clutch, Gearbox, Hydraulic Retarder, Propeller Shafts, Rear Axles, Axles.
Chassis And Suspension:
Suspensions (front and rear), Wheels and Tyres, Steering System.
Braking And Air:
Air System - Brakes (including ABS, EBS if applicable to Euro 4/5 variants).
Bodywork And Electrical:
Bodywork - Chassis Frame, Electric/Electronic System (including wiring diagrams, component testing).
Procedures Included
General Maintenance:
Scheduled maintenance, lubrication, fluid checks and changes.
Engine Overhaul:
Engine disassembly, inspection, repair, and reassembly for all listed engine variants.
Drivetrain Repair:
Clutch replacement, gearbox repair/overhaul, propeller shaft balancing and repair, axle service.
Braking System Service:
Brake system diagnostics, component replacement (pads, discs, calipers, air system components).
Electrical Diagnostics:
Troubleshooting electrical faults, testing components, reading wiring diagrams.
Technical Depth
Depth:
Comprehensive factory-level detail for diagnostics, repair, overhaul, and routine maintenance.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Quality:
High quality diagrams and easy-to-read text sections.
Binding Type
Binding:
Digital (PDF)
Paper Type
Paper Type:
Not applicable (Digital PDF)
Compatibility
Operating Systems:
All Versions of Windows & Mac
Requirements
Software Needed:
Adobe PDF Reader
Printability
Printable:
Yes
⚙️ Engine Specifications
Primary Engine
Engine Family:
Iveco F3AE / F3BE
Performance
F3Ae3681D Hp:
420 CV (approx. 414 hp)
F3Ae3681A Hp:
450 CV (approx. 444 hp)
F3Be3681B Hp:
500 CV (approx. 493 hp)
F3Be3681A Hp:
560 CV (approx. 553 hp)
Engine Type
Configuration:
Inline 6-cylinder diesel engine.
Displacement:
Typically 10.3 or 12.9 liters depending on specific engine variant (F3AE is 10.3L, F3BE is 12.9L).
Fuel System
Injection Type:
Common Rail (likely high-pressure direct injection).
Emission Standard
Standard:
Euro 4 / Euro 5 compliant.
Cooling System
Type:
Liquid-cooled (water-cooled).
Lubrication System
Oil Capacity Approx:
Approximately 30-35 liters (specific capacity varies by engine and oil cooler configuration).
🔧 Transmission
Standard
Type:
Manual gearbox (e.g., ZF 16-speed manual) or automated manual transmission (e.g., Iveco EuroTronic).
Optional
Type:
Automated manual transmissions were common options.
Features
Gear Selection:
Includes information on shift mechanisms and operation.
Clutch
Type:
Single dry plate clutch (mechanical or hydraulic actuation).
📐 Dimensions
Exterior
Chassis Configurations:
Various tractor units (e.g., 4x2, 6x2, 6x4) and rigid chassis configurations available.
Weights
Gvwr Range:
Gross Vehicle Weight Rating varies significantly based on configuration and axle load limits, typically from 18,000 kg to over 33,000 kg for tractor units.
Gcw Range:
Gross Combination Weight varies, often exceeding 44,000 kg for typical European road trains.
🛡️ Safety Features
Active Features
Braking System:
Advanced air brake system, potentially with ABS (Anti-lock Braking System) and EBS (Electronic Braking System) depending on specification.
Passive Features
Cab Construction:
Robust cab construction designed for driver protection in commercial vehicle applications.
💡 Technology Features
Infotainment
Features:
Basic to advanced infotainment systems might include radio, CD player, auxiliary input, and potentially early navigation systems depending on factory options.
Driver Assistance
Systems:
Features like cruise control, lane departure warning (on later models), and hill-start assist may be present. Advanced ADAS features are less common on Euro 4/5 but some were emerging.
Connectivity
Fleet Management:
Pre-wiring for telematics or integrated fleet management systems could be present, facilitating remote diagnostics and tracking.
Engine Management
ECU System:
Advanced Engine Control Units (ECUs) manage fuel injection, emissions, and engine performance. The manual will detail diagnostic procedures for these systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically between 50,000 km and 100,000 km, or annually, depending on operating conditions and oil type specified by Iveco.
Filter Replacement:
Fuel, oil, and air filter replacements are typically synchronized with or between oil changes.
Fluid Specifications
Engine Oil Type:
Refer to manual for specific SAE viscosity grades (e.g., SAE 5W-30, 10W-40) and ACEA specifications (e.g., ACEA E6, E7) required for Euro 4/5 engines, often low SAPS oil.
Coolant Type:
High-quality antifreeze/coolant concentrate meeting Iveco specifications, typically ethylene glycol-based with organic acid technology (OAT).
Gearbox Oil Type:
Specific GL-4 or GL-5 gear oil with appropriate viscosity (e.g., 75W-90) as per manual. Automated transmissions may require specific ATF or specialist fluids.
Known Issues
Common Wear Items:
Clutch components, brake system wear, suspension bushings, DPF (Diesel Particulate Filter) regeneration issues (Euro 5), potential EGR valve issues, electrical sensor failures.
Diagnostic Challenges:
Complexity of electronic systems and emissions control systems can require specialized diagnostic tools and knowledge.
📚 Vehicle History
Brand Heritage
Manufacturer:
Iveco (Industrial Vehicles Corporation), an Italian manufacturer with a long history in commercial vehicles and engines.
Model Evolution
Stralis Lineage:
The Stralis series replaced the EuroStar and EuroTech models, representing a significant evolution in design, technology, and efficiency for Iveco's heavy-duty range.
Production
Era:
The Euro 4/5 variants were prominent in the late 2000s and early 2010s.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the Euro 4/5 Stralis are not widely publicized, Iveco vehicles have historically been recognized for innovation and fuel efficiency in the heavy-duty sector.
Certifications
Emissions Compliance:
Certified to meet Euro 4 and Euro 5 emissions standards.
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