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Jaguar XJS 1994 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Jaguar Model: XJS Year: 1994 Generation Generation Name: XJS Facelift (XJ-S) (Series 3) Codes Internal Chassis Code: XJ-S 👋 Introduction Market Position Vehicle Segment: Luxury Grand Tourer (GT) Target Audience: Affluent buyers seeking performance, comfort, and style Competitive Analysis Key Competitors: BMW 8 Series, Mercedes-Benz SL, Porsche 928 Key Features Design Philosophy: Long-bonnet, sleek coupe/convertible design, powerful engines, refined ride Manual Value Proposition Primary Benefit: Enables owners and independent mechanics to perform maintenance and repairs confidently 📋 Manual Details Coverage Areas Primary Coverage: Full Service, Repair, and Troubleshooting Geographic Applicability: Global (Factory Specifications) Page Count Estimated Page Count: Hundreds Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format Type: Downloadable PDF Device Compatibility: Windows, MAC, Tablets, Smartphones 📖 Manual Coverage Systems Covered Engine: 4.0L Inline-6 (AJ6), 6.0L V12 (HE) Engine Management: Fuel Injection (Bosch LH-Jetronic, Marelli) and Ignition Systems Transmission: ZF 4HP24 (4-speed Automatic), Getrag LT1 (5-speed Manual - rare) Drivetrain: Rear-Wheel Drive, Limited Slip Differential Suspension: Independent Front and Rear, Self-Levelling Rear Suspension (SLS) for V12 models Brakes: Front Ventilated Discs, Rear Solid Discs, ABS (Teves) System Steering: Power Assisted Rack and Pinion Electrical: Lighting, Instruments, Wiper/Washer, Horn, Power Windows, Seats, Mirrors, Cruise Control, Central Locking HVAC: Air Conditioning, Heating, Ventilation Bodywork: Chassis, Body Panels, Doors, Hood, Trunk, Bumpers, Glass Interior: Seats, Trim, Dashboard, Carpets Fuel System: Fuel Tank, Pump, Lines, Injectors Exhaust System: Exhaust Manifolds, Catalytic Converters, Mufflers Cooling System: Radiator, Fan, Thermostat, Hoses, Water Pump Diagnosis: Troubleshooting and Fault Finding Charts Procedures Included Routine Maintenance: Oil Changes, Filter Replacements, Spark Plugs, Belt Inspection/Replacement Engine Overhaul: Engine Removal/Installation, Internal Component Rebuild (Pistons, Rings, Bearings, Seals) Transmission Service: Fluid Changes, Seal Replacements, Transmission Removal/Installation Brake System Repair: Pad/Rotor Replacement, Caliper Rebuild, Fluid Bleeding, ABS Component Servicing Suspension Repair: Shock/Strut Replacement, Bushing Replacement, SLS System Diagnosis/Repair Electrical Diagnostics: Wiring Harness Troubleshooting, Component Testing, Fuse/Relay Identification Body Repair: Panel Alignment, Dent Removal, Rust Repair, Seam Sealing HVAC Service: Refrigerant Charging, Component Replacement (Compressor, Evaporator, Heater Core) Troubleshooting Guides: Step-by-step diagnostic procedures for common and uncommon faults Technical Depth Depth: Comprehensive - from basic fluid changes to full engine and transmission rebuilds Diagrams: Hundreds of detailed photos and exploded diagrams Instructions: Step-by-step instructions for all repair and maintenance tasks Diagnostic Codes: OBD-I diagnostic codes and troubleshooting (if applicable to specific ECUs) 📊 Manual Specifications File Format Format: PDF Searchability: Likely Searchable Text (depending on PDF creation) Print Quality Printability: Printable (single pages or full manual) Binding Type Binding Description: Digital (No physical binding) Paper Type Paper Description: N/A (Digital File) Licensing Usage License: Lifetime Use, Unlimited Installations ⚙️ Engine Specifications Primary Engine Engine Code Inline6: AJ6 Displacement Inline6: 3980 cc (4.0 Liters) Bore X Stroke Inline6: 94 mm x 96 mm Compression Ratio Inline6: 9.5:1 Power Output Inline6 Hp: 245 hp @ 5250 rpm Torque Output Inline6 Lb Ft: 280 lb-ft @ 3750 rpm Secondary Engine Engine Code V12: HE (High Efficiency) Displacement V12: 5993 cc (6.0 Liters) Bore X Stroke V12: 87.3 mm x 82.7 mm Compression Ratio V12: 10.0:1 Power Output V12 Hp: 318 hp @ 5250 rpm Torque Output V12 Lb Ft: 375 lb-ft @ 3250 rpm Fuel System Fuel Injection System Inline6: Bosch LH-Jetronic (with MAF sensor) Fuel Injection System V12: Marelli IAW (integrated ignition and injection) Fuel Type: Unleaded Gasoline (Premium Unleaded Recommended) 🔧 Transmission Standard Transmission Type Inline6: ZF 4HP24 4-speed Automatic Transmission Type V12: ZF 4HP24 4-speed Automatic Optional Transmission Type Manual: Getrag LT1 (5-speed Manual - rare, primarily for 4.0L models) Features Automatic Transmission Control: Electronic control for shift quality and performance Transmission Fluid Spec Zf: Mercon V (or equivalent DEXRON-III/VI for earlier units, check manual for exact spec) 📐 Dimensions Exterior Length: 4,970 mm (195.7 in) Width: 1,790 mm (70.5 in) Height: 1,245 mm (49.0 in) Wheelbase: 2,610 mm (102.8 in) Weights Curb Weight Inline6: Approx. 1,750 kg (3,858 lbs) Curb Weight V12: Approx. 1,850 kg (4,079 lbs) Wheelbase To Weight Ratio Implication: Significant mass contributing to a planted feel 🛡️ Safety Features Ratings Crash Test Ratings: No modern standardized ratings available for this era, but designed to meet contemporary safety standards. Active Features ABS: Standard (Teves ABS System) Traction Control: Optional on some later models (check specific vehicle) Passive Features Airbags: Driver's Airbag Standard Seatbelts: 3-point front seatbelts, rear seatbelts Body Structure: Reinforced chassis and A-pillars for rollover protection 💡 Technology Features Infotainment Audio System: Premium sound system (often Clarion or Jaguar branded) with cassette/radio Display Technology: Analog gauges, climate control indicators Driver Assistance Cruise Control: Standard Connectivity Connectivity Features: None in the modern sense (no Bluetooth, USB, or Wi-Fi) Comfort Features Climate Control: Automatic Climate Control (often with manual override) Seating: Leather-trimmed power-adjustable seats with memory function 🔧 Maintenance Service Intervals Oil Change Interval: Every 6,000 miles or 12 months (whichever comes...
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Jaguar XJS 1994 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Jaguar
Model:
XJS
Year:
1994
Generation
Generation Name:
XJS Facelift (XJ-S) (Series 3)
Codes
Internal Chassis Code:
XJ-S
👋 Introduction
Market Position
Vehicle Segment:
Luxury Grand Tourer (GT)
Target Audience:
Affluent buyers seeking performance, comfort, and style
Competitive Analysis
Key Competitors:
BMW 8 Series, Mercedes-Benz SL, Porsche 928
Key Features
Design Philosophy:
Long-bonnet, sleek coupe/convertible design, powerful engines, refined ride
Manual Value Proposition
Primary Benefit:
Enables owners and independent mechanics to perform maintenance and repairs confidently
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Service, Repair, and Troubleshooting
Geographic Applicability:
Global (Factory Specifications)
Page Count
Estimated Page Count:
Hundreds
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format Type:
Downloadable PDF
Device Compatibility:
Windows, MAC, Tablets, Smartphones
📖 Manual Coverage
Systems Covered
Engine:
4.0L Inline-6 (AJ6), 6.0L V12 (HE)
Engine Management:
Fuel Injection (Bosch LH-Jetronic, Marelli) and Ignition Systems
Transmission:
ZF 4HP24 (4-speed Automatic), Getrag LT1 (5-speed Manual - rare)
Drivetrain:
Rear-Wheel Drive, Limited Slip Differential
Suspension:
Independent Front and Rear, Self-Levelling Rear Suspension (SLS) for V12 models
Brakes:
Front Ventilated Discs, Rear Solid Discs, ABS (Teves) System
Steering:
Power Assisted Rack and Pinion
Electrical:
Lighting, Instruments, Wiper/Washer, Horn, Power Windows, Seats, Mirrors, Cruise Control, Central Locking
HVAC:
Air Conditioning, Heating, Ventilation
Bodywork:
Chassis, Body Panels, Doors, Hood, Trunk, Bumpers, Glass
Interior:
Seats, Trim, Dashboard, Carpets
Fuel System:
Fuel Tank, Pump, Lines, Injectors
Exhaust System:
Exhaust Manifolds, Catalytic Converters, Mufflers
Cooling System:
Radiator, Fan, Thermostat, Hoses, Water Pump
Diagnosis:
Troubleshooting and Fault Finding Charts
Procedures Included
Routine Maintenance:
Oil Changes, Filter Replacements, Spark Plugs, Belt Inspection/Replacement
Engine Overhaul:
Engine Removal/Installation, Internal Component Rebuild (Pistons, Rings, Bearings, Seals)
Transmission Service:
Fluid Changes, Seal Replacements, Transmission Removal/Installation
Brake System Repair:
Pad/Rotor Replacement, Caliper Rebuild, Fluid Bleeding, ABS Component Servicing
Suspension Repair:
Shock/Strut Replacement, Bushing Replacement, SLS System Diagnosis/Repair
Electrical Diagnostics:
Wiring Harness Troubleshooting, Component Testing, Fuse/Relay Identification
Body Repair:
Panel Alignment, Dent Removal, Rust Repair, Seam Sealing
HVAC Service:
Refrigerant Charging, Component Replacement (Compressor, Evaporator, Heater Core)
Troubleshooting Guides:
Step-by-step diagnostic procedures for common and uncommon faults
Technical Depth
Depth:
Comprehensive - from basic fluid changes to full engine and transmission rebuilds
Diagrams:
Hundreds of detailed photos and exploded diagrams
Instructions:
Step-by-step instructions for all repair and maintenance tasks
Diagnostic Codes:
OBD-I diagnostic codes and troubleshooting (if applicable to specific ECUs)
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely Searchable Text (depending on PDF creation)
Print Quality
Printability:
Printable (single pages or full manual)
Binding Type
Binding Description:
Digital (No physical binding)
Paper Type
Paper Description:
N/A (Digital File)
Licensing
Usage License:
Lifetime Use, Unlimited Installations
⚙️ Engine Specifications
Primary Engine
Engine Code Inline6:
AJ6
Displacement Inline6:
3980 cc (4.0 Liters)
Bore X Stroke Inline6:
94 mm x 96 mm
Compression Ratio Inline6:
9.5:1
Power Output Inline6 Hp:
245 hp @ 5250 rpm
Torque Output Inline6 Lb Ft:
280 lb-ft @ 3750 rpm
Secondary Engine
Engine Code V12:
HE (High Efficiency)
Displacement V12:
5993 cc (6.0 Liters)
Bore X Stroke V12:
87.3 mm x 82.7 mm
Compression Ratio V12:
10.0:1
Power Output V12 Hp:
318 hp @ 5250 rpm
Torque Output V12 Lb Ft:
375 lb-ft @ 3250 rpm
Fuel System
Fuel Injection System Inline6:
Bosch LH-Jetronic (with MAF sensor)
Fuel Injection System V12:
Marelli IAW (integrated ignition and injection)
Fuel Type:
Unleaded Gasoline (Premium Unleaded Recommended)
🔧 Transmission
Standard
Transmission Type Inline6:
ZF 4HP24 4-speed Automatic
Transmission Type V12:
ZF 4HP24 4-speed Automatic
Optional
Transmission Type Manual:
Getrag LT1 (5-speed Manual - rare, primarily for 4.0L models)
Features
Automatic Transmission Control:
Electronic control for shift quality and performance
Transmission Fluid Spec Zf:
Mercon V (or equivalent DEXRON-III/VI for earlier units, check manual for exact spec)
📐 Dimensions
Exterior
Length:
4,970 mm (195.7 in)
Width:
1,790 mm (70.5 in)
Height:
1,245 mm (49.0 in)
Wheelbase:
2,610 mm (102.8 in)
Weights
Curb Weight Inline6:
Approx. 1,750 kg (3,858 lbs)
Curb Weight V12:
Approx. 1,850 kg (4,079 lbs)
Wheelbase To Weight Ratio Implication:
Significant mass contributing to a planted feel
🛡️ Safety Features
Ratings
Crash Test Ratings:
No modern standardized ratings available for this era, but designed to meet contemporary safety standards.
Active Features
ABS:
Standard (Teves ABS System)
Traction Control:
Optional on some later models (check specific vehicle)
Passive Features
Airbags:
Driver's Airbag Standard
Seatbelts:
3-point front seatbelts, rear seatbelts
Body Structure:
Reinforced chassis and A-pillars for rollover protection
💡 Technology Features
Infotainment
Audio System:
Premium sound system (often Clarion or Jaguar branded) with cassette/radio
Display Technology:
Analog gauges, climate control indicators
Driver Assistance
Cruise Control:
Standard
Connectivity
Connectivity Features:
None in the modern sense (no Bluetooth, USB, or Wi-Fi)
Comfort Features
Climate Control:
Automatic Climate Control (often with manual override)
Seating:
Leather-trimmed power-adjustable seats with memory function
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 miles or 12 months (whichever comes first), with filter
Spark Plug Replacement Inline6:
Every 24,000 miles
Spark Plug Replacement V12:
Every 12,000 miles (due to 12 plugs)
Transmission Fluid Change:
Every 30,000 miles or 24 months (for ZF automatic)
Coolant Flush:
Every 24,000 miles or 24 months
Fluid Specifications
Engine Oil Capacity Inline6:
Approx. 5.7 Liters (6.0 US Quarts) with filter (e.g., Castrol Magnatec 10W-40 or 5W-40 synthetic)
Engine Oil Capacity V12:
Approx. 8.0 Liters (8.5 US Quarts) with filter (e.g., Castrol Magnatec 10W-40 or 5W-40 synthetic)
Brake Fluid Spec:
DOT 3 or DOT 4 (Check manual for specific type and grade)
Power Steering Fluid Spec:
Dexron III (or equivalent ATF)
Known Issues
Common Faults Electrical:
Wiring harness degradation, intermittent dashboard lights, power window/seat motor failures
Common Faults Mechanical:
Rear main crankshaft seal leaks (V12), SLS suspension leaks/failures, heater blower motor issues, rust (wheel arches, sills)
Common Faults Engine Management:
Sensor failures (e.g., TPS, O2 sensors), intermittent rough running
Preventative Maintenance Emphasis
Focus Areas:
Regular fluid changes, diligent inspection of cooling and fuel systems, electrical connection maintenance
📚 Vehicle History
Brand Heritage
Brand Philosophy:
Focus on luxury, performance, and distinctive styling
Model Evolution
Predecessor:
Jaguar E-Type (spiritually)
Launch Year:
1975
Facelift Year:
1993 (significant styling and mechanical updates for Series 3)
Production End Year:
1996
Production
Manufacturing Location:
Coventry, England
Total Production Numbers:
Approx. 115,400 units (all variants, 1975-1996)
🏆 Awards & Recognition
Recognitions
Automotive Press Reviews:
Generally praised for its styling, V12 engine smoothness, and comfortable ride, though criticized for early electrical reliability.
Collector Status:
Considered a modern classic, particularly the V12 variants, appreciating in value for well-maintained examples.
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