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JCB 2155/2170 Fastrac Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: JCB Model: Fastrac Covered Models: 2155, 2170 Production Start Year: 2000 Codes Manual Identifier: JCB 2155/2170 Fastrac Service Repair Workshop Manual 👋 Introduction Market Position Vehicle Segment: High-performance agricultural tractor (articulated tractor specialist) Key Differentiation: Designed for road and field use, high speed capability, advanced suspension and braking systems. Competitive Analysis Competitors: Other high-horsepower articulated tractors from manufacturers like John Deere, Case IH, New Holland, Fendt. Key Features Manual Purpose: To provide comprehensive technical guidance for the maintenance, repair, and troubleshooting of JCB Fastrac 2155 and 2170 models. Manual Usability: Designed for ease of use by a wide range of users, from owners to professional technicians, with clear formatting and detailed steps. Maintenance Philosophy: Emphasizes preventive maintenance to reduce operational costs and prevent premature component failure. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Maintenance Page Count Estimated Page Count: Likely extensive, typical for comprehensive workshop manuals of this type (estimate 800-1200+ pages based on scope) Manual Type Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF Compatibility: All Versions of Windows & Mac Requirements Software Requirements: Adobe PDF Reader, WinZip 📖 Manual Coverage Systems Covered Powertrain: Engine (Section T), Transmission (Section F) Chassis And Drivetrain: Brakes (Section G), Steering (Section H), Suspension (Section S), Hydraulics (Section E) Body And Electrical: Body and Framework (Section B), Electrics (Section C), Controls (Section D) General And Safety: General Information (Section 1), Care and Safety (Section 2), Maintenance (Section 3) Attachments: Attachments (Section A) Procedures Included Routine Maintenance: Scheduled checks, fluid changes, filter replacements, lubrication Component Overhaul: Engine rebuild, transmission overhaul, hydraulic system repair Diagnostic Troubleshooting: Fault finding, diagnostic charts, symptom analysis Repair And Replacement: Detailed step-by-step instructions for component replacement and repair Calibration And Adjustment: Adjustment of systems and components to factory specifications Electrical System Repair: Wiring diagrams, component testing, troubleshooting electrical faults Technical Depth Level Of Detail: Comprehensive, suitable for professional technicians and experienced amateurs. Covers diagnostics, repair, and overhaul. Diagnostic Capability: Includes diagnostic procedures and troubleshooting guides to identify and resolve issues. Repair Methodology: Detailed instructions with torque specifications, clearances, and assembly sequences. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Searchability: Likely text-searchable if created from OCR or original digital source, enhancing usability. Print Quality Digital Quality: Designed for clear on-screen viewing and printing. Content clarity is paramount for technical accuracy. Binding Type Digital Binding: N/A (Digital file) Paper Type Digital Paper Type: N/A (Digital file) ⚙️ Engine Specifications Primary Engine Engine Type: Diesel, Turbocharged, Intercooled (Specific engine model to be detailed in Section T) Manufacturer: Likely Cummins or Perkins (common for this era and class of tractor, confirm in Section T) Performance Horsepower 2155: Approximately 215 HP (Model designation indicative, specific ratings in Section T) Horsepower 2170: Approximately 235 HP (Model designation indicative, specific ratings in Section T) Fuel System Injection System: High-pressure common rail direct injection (typical for modern diesels) Fuel Type: Diesel 🔧 Transmission Standard Type: CVT (Continuously Variable Transmission) or powershift transmission (likely a sophisticated powershift or variable ratio gearbox, confirm in Section F) Features: High road speed capability (up to 50/60 km/h), automatic gear selection, power management systems. Optional Type: N/A (typically highly integrated systems, but variations may exist) Features Fluid Type: Specific to transmission type, likely specialized hydraulic fluid or transmission oil. Consult Section F for exact specifications and part numbers. 📐 Dimensions Exterior Overall Length: Variable based on configuration, detailed specifications in Section B. Overall Width: Variable based on tire and axle configuration, detailed specifications in Section B. Wheelbase: Significant wheelbase for stability, specific measurements in Section B. Weights Operating Weight: Substantial, likely in the range of 7-9 metric tons (unladen), depending on configuration. Consult Section B for precise weights. Gross Vehicle Weight Rating: High GVWR to handle heavy implements and loads, consult Section B. 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Agricultural/Industrial Vehicle, not subject to standard passenger car crash testing) Active Features Braking System: Advanced hydraulic disc brakes on all wheels, integrated with ABS and trailer braking systems. Detailed in Section G. Suspension System: Active suspension with self-leveling and ride height control, contributing to stability and safety. Detailed in Section S. Passive Features Operator Protection: ROPS (Roll-Over Protective Structure) and FOPS (Falling Object Protective Structure) cab as standard or option, depending on specific build. Detailed in Section B. Seatbelts: Standard safety belts for operator. Detailed in Section B. 💡 Technology Features Infotainment Cab Features: Likely features a comfortable, sound-insulated cab with climate control, advanced operator interface, and integrated control systems for attachments and vehicle functions. Driver Assistance Control Systems: Sophisticated electronic control units for engine management, transmission, hydraulics, and suspension. May include cruise control, speed management systems. Connectivity Telematics: Optional telematics systems for fleet management, remote diagnostics, and performance monitoring may be available or retrofittable. Consult dealer...
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Type: Tractor
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Sku: 32230
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JCB 2155/2170 Fastrac Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
JCB
Model:
Fastrac
Covered Models:
2155, 2170
Production Start Year:
2000
Codes
Manual Identifier:
JCB 2155/2170 Fastrac Service Repair Workshop Manual
👋 Introduction
Market Position
Vehicle Segment:
High-performance agricultural tractor (articulated tractor specialist)
Key Differentiation:
Designed for road and field use, high speed capability, advanced suspension and braking systems.
Competitive Analysis
Competitors:
Other high-horsepower articulated tractors from manufacturers like John Deere, Case IH, New Holland, Fendt.
Key Features
Manual Purpose:
To provide comprehensive technical guidance for the maintenance, repair, and troubleshooting of JCB Fastrac 2155 and 2170 models.
Manual Usability:
Designed for ease of use by a wide range of users, from owners to professional technicians, with clear formatting and detailed steps.
Maintenance Philosophy:
Emphasizes preventive maintenance to reduce operational costs and prevent premature component failure.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Maintenance
Page Count
Estimated Page Count:
Likely extensive, typical for comprehensive workshop manuals of this type (estimate 800-1200+ pages based on scope)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Compatibility:
All Versions of Windows & Mac
Requirements
Software Requirements:
Adobe PDF Reader, WinZip
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (Section T), Transmission (Section F)
Chassis And Drivetrain:
Brakes (Section G), Steering (Section H), Suspension (Section S), Hydraulics (Section E)
Body And Electrical:
Body and Framework (Section B), Electrics (Section C), Controls (Section D)
General And Safety:
General Information (Section 1), Care and Safety (Section 2), Maintenance (Section 3)
Attachments:
Attachments (Section A)
Procedures Included
Routine Maintenance:
Scheduled checks, fluid changes, filter replacements, lubrication
Component Overhaul:
Engine rebuild, transmission overhaul, hydraulic system repair
Diagnostic Troubleshooting:
Fault finding, diagnostic charts, symptom analysis
Repair And Replacement:
Detailed step-by-step instructions for component replacement and repair
Calibration And Adjustment:
Adjustment of systems and components to factory specifications
Electrical System Repair:
Wiring diagrams, component testing, troubleshooting electrical faults
Technical Depth
Level Of Detail:
Comprehensive, suitable for professional technicians and experienced amateurs. Covers diagnostics, repair, and overhaul.
Diagnostic Capability:
Includes diagnostic procedures and troubleshooting guides to identify and resolve issues.
Repair Methodology:
Detailed instructions with torque specifications, clearances, and assembly sequences.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Searchability:
Likely text-searchable if created from OCR or original digital source, enhancing usability.
Print Quality
Digital Quality:
Designed for clear on-screen viewing and printing. Content clarity is paramount for technical accuracy.
Binding Type
Digital Binding:
N/A (Digital file)
Paper Type
Digital Paper Type:
N/A (Digital file)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Diesel, Turbocharged, Intercooled (Specific engine model to be detailed in Section T)
Manufacturer:
Likely Cummins or Perkins (common for this era and class of tractor, confirm in Section T)
Performance
Horsepower 2155:
Approximately 215 HP (Model designation indicative, specific ratings in Section T)
Horsepower 2170:
Approximately 235 HP (Model designation indicative, specific ratings in Section T)
Fuel System
Injection System:
High-pressure common rail direct injection (typical for modern diesels)
Fuel Type:
Diesel
🔧 Transmission
Standard
Type:
CVT (Continuously Variable Transmission) or powershift transmission (likely a sophisticated powershift or variable ratio gearbox, confirm in Section F)
Features:
High road speed capability (up to 50/60 km/h), automatic gear selection, power management systems.
Optional
Type:
N/A (typically highly integrated systems, but variations may exist)
Features
Fluid Type:
Specific to transmission type, likely specialized hydraulic fluid or transmission oil. Consult Section F for exact specifications and part numbers.
📐 Dimensions
Exterior
Overall Length:
Variable based on configuration, detailed specifications in Section B.
Overall Width:
Variable based on tire and axle configuration, detailed specifications in Section B.
Wheelbase:
Significant wheelbase for stability, specific measurements in Section B.
Weights
Operating Weight:
Substantial, likely in the range of 7-9 metric tons (unladen), depending on configuration. Consult Section B for precise weights.
Gross Vehicle Weight Rating:
High GVWR to handle heavy implements and loads, consult Section B.
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Agricultural/Industrial Vehicle, not subject to standard passenger car crash testing)
Active Features
Braking System:
Advanced hydraulic disc brakes on all wheels, integrated with ABS and trailer braking systems. Detailed in Section G.
Suspension System:
Active suspension with self-leveling and ride height control, contributing to stability and safety. Detailed in Section S.
Passive Features
Operator Protection:
ROPS (Roll-Over Protective Structure) and FOPS (Falling Object Protective Structure) cab as standard or option, depending on specific build. Detailed in Section B.
Seatbelts:
Standard safety belts for operator. Detailed in Section B.
💡 Technology Features
Infotainment
Cab Features:
Likely features a comfortable, sound-insulated cab with climate control, advanced operator interface, and integrated control systems for attachments and vehicle functions.
Driver Assistance
Control Systems:
Sophisticated electronic control units for engine management, transmission, hydraulics, and suspension. May include cruise control, speed management systems.
Connectivity
Telematics:
Optional telematics systems for fleet management, remote diagnostics, and performance monitoring may be available or retrofittable. Consult dealer or Section C.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 500-750 operating hours, or annually. Consult Section 3 for exact intervals and conditions.
Fuel Filter Replacement:
Follow engine manufacturer's recommendations, usually tied to operating hours or fuel quality. Consult Section 3.
Hydraulic Fluid Change:
Refer to Section 3 for recommended intervals based on operating hours and conditions.
Fluid Specifications
Engine Oil:
API CI-4 or higher, SAE 15W-40 or 10W-30 (depending on ambient temperature). Specific JCB approval required. Consult Section T and Section 3.
Hydraulic Fluid:
JCB hydraultrac fluid or equivalent (e.g., ISO VG 46 or 32, depending on system). Critical to use approved fluid. Consult Section E and Section 3.
Transmission Fluid:
Specific to transmission type, consult Section F for exact specification (e.g., appropriate gear oil or specialized transmission fluid).
Known Issues
Common Wear Items:
Brake pads, suspension components, hydraulic seals, certain electronic sensors, DPF (if fitted to specific engine variants).
Potential Problems:
Can include issues related to complex electronic control systems, particularly if maintenance schedules are not adhered to. Overheating of transmission fluid under extreme load if cooling system is not maintained. Consult Section 3 for preventative measures and troubleshooting.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
JCB (J.C. Bamford Excavators Ltd.) is a British company, renowned for its construction and agricultural machinery.
Model Evolution
Fastrac Introduction:
The Fastrac range was pioneered by J.C. Bamford himself, revolutionizing the concept of a high-speed tractor, first introduced in the late 1980s.
2000 Series Development:
The 2155 and 2170 models represent a significant development in the Fastrac lineage, focusing on increased power, sophistication, and operator comfort for higher productivity.
Production
Manufacturing Location:
Primary manufacturing typically in the UK.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
JCB Fastracs have historically received awards for innovation and design in the agricultural machinery sector. Specific awards for these models would need to be researched, but the range is well-regarded.
Ratings
Reliability Ratings:
Generally considered robust, but reliability is highly dependent on adherence to maintenance schedules and quality of repairs. Specific ratings would be subjective and depend on user experience.
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