Manual Coverage
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Systems Covered
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Engine Mechanical Coverage:
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Engine assembly, disassembly, internal component inspection and replacement (pistons, rings, rods, crankshaft, camshaft, cylinder heads, valves, valve train, timing components), block machining, balancing, motor mounts.
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Engine Performance Coverage:
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Fuel injection system, ignition system, sensors, diagnostics, emissions control, idle speed control, performance tuning, troubleshooting fuel and ignition faults.
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Transmission Coverage:
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Detailed procedures for both automatic (e.g., 42RE, 45RFE) and manual transmissions, including removal, disassembly, inspection, assembly, installation, fluid changes, and common issues. Covers transfer case operation and maintenance.
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Suspension Steering Coverage:
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Front and rear suspension components, steering system diagnosis and repair, alignment procedures, wheel bearings, CV boots, axle shafts.
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Brakes Coverage:
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Front and rear brake systems, including disc and drum brake service, rotor and pad replacement, brake shoe replacement, hydraulic system bleeding, ABS system diagnosis and repair, brake hose replacement.
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Electrical Coverage:
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Complete wiring diagrams, fuse and relay locations and functions, component testing, power distribution, lighting systems, instrument cluster, body control modules, diagnostic connector locations.
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Body Frame Coverage:
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Body panel replacement, door assembly, hood, tailgate, interior trim, seat mechanisms, glass replacement, structural component inspection and repair, rust prevention.
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HVAC Coverage:
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Air conditioning system diagnosis, refrigerant handling (with proper certification), heater core replacement, blower motor, controls, ducts, cabin air filter replacement.
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Exhaust System Coverage:
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Muffler, catalytic converter, exhaust pipes, hangers, and related fasteners. Includes diagnosis of exhaust leaks and performance issues.
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Procedures Included
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Maintenance Procedures:
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Recommended maintenance schedules, oil changes, fluid changes (transmission, transfer case, differentials, coolant, brake fluid, power steering fluid), filter replacements (oil, air, fuel, cabin), spark plug and wire replacement, tire rotation and balancing, battery maintenance.
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Repair Procedures:
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Detailed step-by-step repair instructions for virtually all components and systems, including engine rebuilds, transmission overhauls, suspension repairs, brake system overhauls, electrical diagnostics and repair, body panel replacement, interior component repair.
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Troubleshooting Procedures:
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Systematic diagnostic approaches for common and uncommon problems, fault code interpretation, symptom-based troubleshooting charts, component testing procedures.
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Diagnostics Procedures:
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Detailed diagnostic flowcharts for engine performance, transmission operation, HVAC, brakes, and electrical systems. Includes OBD-II diagnostic trouble code (DTC) definitions and troubleshooting steps.
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Wheel Alignment:
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Detailed specifications and procedures for front and rear wheel alignment, including camber, caster, toe, and thrust angle adjustments.
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Technical Depth
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Technical Depth:
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Comprehensive, covering everything from basic fluid changes and inspections to complete engine and transmission rebuilds, advanced electrical diagnostics, and bodywork repairs. Includes torque specifications for all fasteners.
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Electrical Diagrams Detail:
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Includes comprehensive color-coded wiring diagrams for all major electrical systems, aiding in pinpointing circuit faults and diagnosing electrical issues accurately.
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Torque Specifications:
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Provides detailed torque specifications for all critical fasteners, including engine components, suspension, brakes, wheels, and driveline. Essential for ensuring proper assembly and safety.
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Maintenance
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Service Intervals
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Oil Change Interval:
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Typically every 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil type used. Refer to manual for specific recommendations based on oil viscosity and API rating.
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Transmission Fluid Change Interval:
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Every 30,000-60,000 miles or as per severe service schedule. Refer to manual for specific AT fluid type (e.g., ATF+4 for later models, Dexron III or equivalent for earlier 1999 models) and capacities.
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Coolant Change Interval:
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Typically every 30,000-50,000 miles or 2-4 years. Use Mopar HOAT coolant (50/50 mix).
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Fluid Specifications
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Engine Oil Specification:
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SAE 5W-30 for the 4.0L and 4.7L engines. Check manual for API classification (e.g., API SN or higher recommended).
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Automatic Transmission Fluid:
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ATF+4 (MS-9602) is often specified for later WJ models, but the 1999 model might specify Dexron III or equivalent. Crucially important to verify with the manual.
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Transfer Case Fluid:
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ATF+4 (MS-9602) or specific transfer case fluid depending on the NP242 or NP247 model. Refer to manual for correct specification.
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Power Steering Fluid:
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ATF+4 or Chrysler power steering fluid.
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Brake Fluid Specification:
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DOT 3 or DOT 4 brake fluid.
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Rear Axle Fluid Specification:
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Hypoid gear oil, typically SAE 75W-90 or 80W-90 GL-5. Specific type for limited-slip differentials will be noted.
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Front Axle Fluid Specification:
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Hypoid gear oil, typically SAE 75W-90 or 80W-90 GL-5.
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Known Issues
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Common Issues:
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Headliner sagging, interior plastic trim degradation, radiator leaks (especially with the 4.7L), heater core issues, minor electrical gremlins (e.g., window regulators), U-joint wear, exhaust manifold cracks (on 4.0L), potential for cylinder bore scoring on early 4.7L engines. The manual will provide detailed diagnostics for these.
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