Jeep CHEROKEE XJ 2DR 2WD 1995 Service Repair Manual

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🏷️ Basic Information Identification Make: Jeep Model: Cherokee XJ Year: 1995 Body Style: 2-Door Drivetrain: 2WD (Two-Wheel Drive) Codes Chassis Code: XJ 👋 Introduction Market Position Segment: Compact SUV / Off-Road Vehicle Jeep Heritage: Builds upon Jeep's legacy of ruggedness and off-road capability, adapted for everyday usability. Competitive Analysis Competitors 1995: Ford Explorer, Toyota 4Runner, Chevrolet S-10 Blazer, Nissan Pathfinder Xjs Advantage: Strong off-road prowess, compact size, durable powertrain options, distinctive styling. Key Features Chassis Design: Unibody construction (pioneered by XJ) providing a lighter and more car-like ride than traditional body-on-frame SUVs. Powertrain Options: Renowned for the robust 4.0L inline-six engine, known for its torque and longevity. Offroad Capability: Solid rear axle and leaf spring suspension provide excellent articulation for off-road use. Manual Value Proposition: Empowers owners to perform extensive maintenance and repairs, saving money and extending vehicle life. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive Service and Repair Diagnostic Coverage: Troubleshooting, Fault Diagnosis, Component Testing Maintenance Coverage: Scheduled Maintenance, Lubrication, Fluid Checks Repair Coverage: Engine, Transmission, Drivetrain, Suspension, Brakes, Electrical, Body Page Count Estimated Pages: Over 1500 (typical for comprehensive factory-style manuals) Manual Type Type: Factory Service Manual (FSM) / Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: 2.5L AMC 150 I4, 4.0L AMC 242 I6 (including diagnosis, overhaul, timing, fuel injection, ignition) Transmission: AX-5 (5-speed Manual), AW4 (4-speed Automatic), NP231 (Transfer Case) (including repair, adjustment, fluid specifications) Brakes: Front Disc, Rear Drum (ABS optional), Hydraulic System, Power Brakes, Parking Brake (including inspection, replacement, bleeding) Suspension: Front Leaf Spring, Rear Leaf Spring (solid axle design), Steering System (including alignment, component replacement, shock absorbers) Electrical: Battery, Charging System, Starting System, Ignition System, Lighting, Instrumentation, Fuses, Relays, Wiring Diagrams, Body Control Modules (BCM), Powertrain Control Modules (PCM) Body: Body Panels, Doors, Hood, Liftgate, Interior Trim, Seats, HVAC System, Exterior Trim, Paint and Body Repair (basic) Cooling System: Radiator, Water Pump, Thermostat, Hoses, Coolant Specifications Exhaust System: Exhaust Manifold, Catalytic Converter, Muffler, Pipes, Emission Control Systems Fuel System: Fuel Tank, Fuel Pump, Fuel Filter, Fuel Injectors, Fuel Pressure Regulator, EVAP System Procedures Included Routine Maintenance: Oil Changes, Filter Replacements, Tire Rotation, Spark Plug Replacement, Air Filter Replacement, Belt Inspections Diagnostic Procedures: OBD-I (On-Board Diagnostics), Diagnostic Trouble Codes (DTCs) lookup, Sensor Testing, Actuator Testing, Wiring Harness Continuity Checks Engine Overhaul: Engine Disassembly, Cleaning, Inspection, Reassembly, Torque Specifications for critical components (e.g., cylinder head, main bearings) Transmission Repair: Transmission Fluid Change, Filter Replacement, Clutch Replacement (Manual), Seal Replacement, Component Level Repair (Automatic) Brake Service: Brake Pad Replacement, Rotor Resurfacing/Replacement, Brake Caliper Service, Brake Line Bleeding, Parking Brake Adjustment Suspension And Steering Service: Ball Joint Replacement, Tie Rod End Replacement, Shackle/Bushing Replacement, Steering Column Repair Electrical System Repair: Component Testing (starters, alternators), Wiring Harness Repair, Fuse/Relay Diagnosis, Lighting System Troubleshooting HVAC System Service: Blower Motor Replacement, Heater Core Service, A/C System Evacuation and Recharge (basic guidelines, often requires specialized equipment) Body And Trim Repair: Door Handle Replacement, Mirror Replacement, Interior Panel Removal/Installation Technical Depth Depth: Comprehensive - covers everything from basic scheduled maintenance to detailed component disassembly, repair, and reassembly procedures. Includes torque specifications, clearances, diagnostic charts, and wiring diagrams. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Searchability: Likely Searchable Text (OCR processed or native digital format) Print Quality Printability: High Quality (suitable for home printing of specific sections or the entire manual) Binding Type Physical Binding: N/A (Digital PDF format) Paper Type Physical Paper: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine 1 Displacement: 2.5 Liters (150 cubic inches) Engine 1 Type: AMC 150 Inline-4 (I4) Engine 1 Horsepower: Approx. 125 hp @ 4600 rpm Engine 1 Torque: Approx. 150 lb-ft @ 2800 rpm Engine 2 Displacement: 4.0 Liters (242 cubic inches) Engine 2 Type: AMC 242 Inline-6 (I6) Engine 2 Horsepower: Approx. 190 hp @ 4750 rpm Engine 2 Torque: Approx. 220 lb-ft @ 3250 rpm Performance Compression Ratio 2 5L: 8.8:1 Compression Ratio 4 0L: 8.8:1 Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI) Recommended Fuel: Unleaded gasoline, Octane rating of 87 minimum 🔧 Transmission Standard Manual Transmission: AX-5 (Aisin-Warner) 5-Speed Manual Optional Automatic Transmission: AW4 (Aisin-Warner) 4-Speed Automatic Transfer Case Transfer Case 2Wd: N/A (2WD configuration) Features Manual Transmission Clutch: Hydraulically Actuated Single Dry Plate Clutch Automatic Transmission Control: Electronically Controlled 📐 Dimensions Exterior Wheelbase: 101.4 inches Length: 165.4 inches Width: 69.4 inches Height: 62.0 inches (without roof rack) Weights Curb Weight: Approx. 3200-3400 lbs (depending on configuration) Gross Vehicle Weight Rating: Approx. 4700 lbs Towing Capacity: Up to 2000 lbs (2WD models) Tires Wheels Standard Tire Size: 215/75R15 Wheel Bolt Pattern: 5x4.5 inches (5x114.3mm) Standard Wheel Size: 15x7 inch 🛡️ Safety Features Ratings NHTSA Rollover Resistance: Likely 3-star (based on typical SUV ratings of the era, specific data may vary) Active Features ABS: Optional (Rear Anti-lock Brakes...

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Sku: 515741

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Tags: 1995 Car Cars CHEROKEE XJ 2DR 2WD Jeep Misc

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Description

🏷️ Basic Information

Identification

Make:

Model:

Cherokee XJ

Year:

Body Style:

2-Door

Drivetrain:

2WD (Two-Wheel Drive)

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Compact SUV / Off-Road Vehicle

Jeep Heritage:

Builds upon Jeep's legacy of ruggedness and off-road capability, adapted for everyday usability.

Competitive Analysis

Competitors 1995:

Ford Explorer, Toyota 4Runner, Chevrolet S-10 Blazer, Nissan Pathfinder

Xjs Advantage:

Strong off-road prowess, compact size, durable powertrain options, distinctive styling.

Key Features

Chassis Design:

Unibody construction (pioneered by XJ) providing a lighter and more car-like ride than traditional body-on-frame SUVs.

Powertrain Options:

Renowned for the robust 4.0L inline-six engine, known for its torque and longevity.

Offroad Capability:

Solid rear axle and leaf spring suspension provide excellent articulation for off-road use.

Manual Value Proposition:

Empowers owners to perform extensive maintenance and repairs, saving money and extending vehicle life.

📋 Manual Details

Coverage Areas

Primary Coverage:

Comprehensive Service and Repair

Diagnostic Coverage:

Troubleshooting, Fault Diagnosis, Component Testing

Maintenance Coverage:

Scheduled Maintenance, Lubrication, Fluid Checks

Repair Coverage:

Engine, Transmission, Drivetrain, Suspension, Brakes, Electrical, Body

Page Count

Estimated Pages:

Over 1500 (typical for comprehensive factory-style manuals)

Manual Type

Type:

Factory Service Manual (FSM) / Workshop Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine:

2.5L AMC 150 I4, 4.0L AMC 242 I6 (including diagnosis, overhaul, timing, fuel injection, ignition)

Transmission:

AX-5 (5-speed Manual), AW4 (4-speed Automatic), NP231 (Transfer Case) (including repair, adjustment, fluid specifications)

Brakes:

Front Disc, Rear Drum (ABS optional), Hydraulic System, Power Brakes, Parking Brake (including inspection, replacement, bleeding)

Suspension:

Front Leaf Spring, Rear Leaf Spring (solid axle design), Steering System (including alignment, component replacement, shock absorbers)

Electrical:

Battery, Charging System, Starting System, Ignition System, Lighting, Instrumentation, Fuses, Relays, Wiring Diagrams, Body Control Modules (BCM), Powertrain Control Modules (PCM)

Body:

Body Panels, Doors, Hood, Liftgate, Interior Trim, Seats, HVAC System, Exterior Trim, Paint and Body Repair (basic)

Cooling System:

Radiator, Water Pump, Thermostat, Hoses, Coolant Specifications

Exhaust System:

Exhaust Manifold, Catalytic Converter, Muffler, Pipes, Emission Control Systems

Fuel System:

Fuel Tank, Fuel Pump, Fuel Filter, Fuel Injectors, Fuel Pressure Regulator, EVAP System

Procedures Included

Routine Maintenance:

Oil Changes, Filter Replacements, Tire Rotation, Spark Plug Replacement, Air Filter Replacement, Belt Inspections

Diagnostic Procedures:

OBD-I (On-Board Diagnostics), Diagnostic Trouble Codes (DTCs) lookup, Sensor Testing, Actuator Testing, Wiring Harness Continuity Checks

Engine Overhaul:

Engine Disassembly, Cleaning, Inspection, Reassembly, Torque Specifications for critical components (e.g., cylinder head, main bearings)

Transmission Repair:

Transmission Fluid Change, Filter Replacement, Clutch Replacement (Manual), Seal Replacement, Component Level Repair (Automatic)

Brake Service:

Brake Pad Replacement, Rotor Resurfacing/Replacement, Brake Caliper Service, Brake Line Bleeding, Parking Brake Adjustment

Suspension And Steering Service:

Ball Joint Replacement, Tie Rod End Replacement, Shackle/Bushing Replacement, Steering Column Repair

Electrical System Repair:

Component Testing (starters, alternators), Wiring Harness Repair, Fuse/Relay Diagnosis, Lighting System Troubleshooting

HVAC System Service:

Blower Motor Replacement, Heater Core Service, A/C System Evacuation and Recharge (basic guidelines, often requires specialized equipment)

Body And Trim Repair:

Door Handle Replacement, Mirror Replacement, Interior Panel Removal/Installation

Technical Depth

Depth:

Comprehensive - covers everything from basic scheduled maintenance to detailed component disassembly, repair, and reassembly procedures. Includes torque specifications, clearances, diagnostic charts, and wiring diagrams.

📊 Manual Specifications

File Format

Digital Format:

PDF (Portable Document Format)

Searchability:

Likely Searchable Text (OCR processed or native digital format)

Print Quality

Printability:

High Quality (suitable for home printing of specific sections or the entire manual)

Binding Type

Physical Binding:

N/A (Digital PDF format)

Paper Type

Physical Paper:

N/A (Digital PDF format)

⚙️ Engine Specifications

Primary Engine

Engine 1 Displacement:

2.5 Liters (150 cubic inches)

Engine 1 Type:

AMC 150 Inline-4 (I4)

Engine 1 Horsepower:

Approx. 125 hp @ 4600 rpm

Engine 1 Torque:

Approx. 150 lb-ft @ 2800 rpm

Engine 2 Displacement:

4.0 Liters (242 cubic inches)

Engine 2 Type:

AMC 242 Inline-6 (I6)

Engine 2 Horsepower:

Approx. 190 hp @ 4750 rpm

Engine 2 Torque:

Approx. 220 lb-ft @ 3250 rpm

Performance

Compression Ratio 2 5L:

8.8:1

Compression Ratio 4 0L:

8.8:1

Fuel System

Fuel Delivery:

Multi-Point Fuel Injection (MPI)

Recommended Fuel:

Unleaded gasoline, Octane rating of 87 minimum

🔧 Transmission

Standard

Manual Transmission:

AX-5 (Aisin-Warner) 5-Speed Manual

Optional

Automatic Transmission:

AW4 (Aisin-Warner) 4-Speed Automatic

Transfer Case

Transfer Case 2Wd:

N/A (2WD configuration)

Features

Manual Transmission Clutch:

Hydraulically Actuated Single Dry Plate Clutch

Automatic Transmission Control:

Electronically Controlled

📐 Dimensions

Exterior

Wheelbase:

101.4 inches

Length:

165.4 inches

Width:

69.4 inches

Height:

62.0 inches (without roof rack)

Weights

Curb Weight:

Approx. 3200-3400 lbs (depending on configuration)

Gross Vehicle Weight Rating:

Approx. 4700 lbs

Towing Capacity:

Up to 2000 lbs (2WD models)

Tires Wheels

Standard Tire Size:

215/75R15

Wheel Bolt Pattern:

5x4.5 inches (5x114.3mm)

Standard Wheel Size:

15x7 inch

🛡️ Safety Features

Ratings

NHTSA Rollover Resistance:

Likely 3-star (based on typical SUV ratings of the era, specific data may vary)

Active Features

Optional (Rear Anti-lock Brakes on some models)

Passive Features

Seat Belts:

Front Shoulder/Lap Belts, Rear Lap Belts

Airbags:

Driver-side airbag standard

💡 Technology Features

Infotainment

Audio System:

AM/FM Stereo with Cassette Player (optional CD player in higher trims)

Speakers:

Typically 4 or 6 speaker system

Driver Assistance

Cruise Control:

Optional

Optional Rear ABS

Connectivity

OBD System:

OBD-I (On-Board Diagnostics, First Generation)

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000 miles or 3 months, whichever comes first (conventional oil)

Engine Oil Filter:

Replace with every oil change. Recommended P/N: MO-349 (Fram equivalent) or equivalent.

Air Filter Replacement:

Every 12,000 miles or 12 months

Spark Plug Replacement:

Every 30,000 miles (4.0L I6, copper plugs) / 100,000 miles (for platinum plugs if applicable)

Transmission Fluid Change Auto:

Every 30,000 miles or 24 months

Transmission Fluid Change Manual:

Every 60,000 miles or 48 months

Coolant Flush:

Every 30,000 miles or 24 months

Fluid Specifications

Engine Oil Type:

SAE 10W-30 API Service SG or higher (for most climates)

Engine Oil Capacity:

5 Quarts (4.7 Liters) with filter (4.0L I6), 4 Quarts (3.8 Liters) with filter (2.5L I4)

Automatic Transmission Fluid:

ATF+3 (Chrysler Mopar specification)

Automatic Transmission Fluid Capacity:

Approx. 3.5 Quarts (dry fill) / 1.5 Quarts (drain and fill) for AW4

Manual Transmission Fluid Ax5:

API GL-4 SAE 75W-90 Gear Lubricant

Transfer Case Fluid:

ATF+3 (Chrysler Mopar specification) for NP231

Coolant Type:

Chrysler HOAT (Hybrid Organic Acid Technology) or equivalent Green Ethylene Glycol based antifreeze (50/50 mix)

Brake Fluid Type:

DOT 3

Known Issues

Common Problems 4 0L:

Head gasket leaks (especially around cylinder #3 and #6), cracked cylinder heads (less common on later XJs), oil filter adapter o-ring leaks, rear main seal leaks.

Common Problems Transmission:

AX-5: Input shaft bearing failure, clutch issues. AW4: Torque converter shudder, solenoids failing, external cooler line leaks.

Common Problems Suspension:

Leaf spring sag/breakage (common with age/mileage), worn bushings, shock absorber degradation.

Common Problems Electrical:

Alternator failures, power window regulator issues, starter solenoid issues, O2 sensor failures (OBD-I specific codes), instrument cluster problems.

Common Problems HVAC:

Blend door actuator failure, blower motor resistor failure, evaporator core leaks (A/C).

📚 Vehicle History

Brand Heritage

Jeep Legacy:

Jeep, a division of Chrysler Corporation at this time, has a storied history rooted in military vehicles, emphasizing off-road capability and durability.

Model Evolution

Xj Introduction:

The Cherokee XJ was introduced in 1984, revolutionizing the SUV market with its unibody construction and compact size.

1995 Updates:

Minor cosmetic updates for 1995, including revised interior trim and potentially minor feature packaging changes. Powertrain remained largely consistent.

Production

Production Period:

1984-2001

Production Location

Assembly Plant:

Toledo, Ohio, USA

🏆 Awards & Recognition

Recognitions

Offroad Magazine Awards:

The Cherokee XJ platform has historically been lauded by off-road publications for its capability and durability.

Ratings

Customer Satisfaction:

While specific 1995 ratings are hard to isolate, the XJ platform generally received high marks for its ruggedness and off-road performance.