Jeep Cherokee XJ 1998 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Jeep Model: Cherokee Model Code: XJ Year: 1998 👋 Introduction Market Position Segment: Compact SUV Reputation: Renowned for its robust off-road capability, reliable mechanicals, and classic Jeep styling. Competitive Analysis Competitors 1998: Toyota RAV4, Honda CR-V, Ford Explorer, Chevrolet Blazer. Differentiation: True body-on-frame construction, superior 4x4 systems (Command-Trac, Selec-Trac), and legendary 4.0L inline-six engine. Key Features Platform: Unibody construction, a significant departure from traditional body-on-frame SUVs, contributing to lighter weight and better on-road manners. Off Road Prowess: Strong aftermarket support for modifications, excellent approach/departure angles, and capable 4x4 systems. Engine Options: The iconic 4.0L High Output inline-six engine is a hallmark of this era. 📋 Manual Details Coverage Areas Primary Coverage: All workshop procedures for the 1998 Jeep Cherokee XJ Diagnostic Coverage: Includes detailed diagnostic flowcharts and troubleshooting for all systems. Page Count Estimated Pages: 1500-2000 (typical for comprehensive factory service manuals) Manual Type Type: Factory Service Repair Manual Equivalent: Official dealer workshop manual Language Language: English Format Format: Likely PDF, printable and searchable 📖 Manual Coverage Systems Covered Powertrain: Engine (4.0L I6, 2.5L I4), transmission (AW4 4-speed auto, NV3550 5-speed manual), transfer case (NP231, NP242). Chassis: Suspension (leaf spring rear, coil spring front, various 4x4 configurations), steering (power steering system), brakes (disc/drum, ABS availability). Electrical: Full wiring diagrams, lighting, accessories, ignition system, charging system, starting system, body control modules. Body And Trim: Body panel removal and installation, interior trim, glass, doors, windows, bumpers, exterior trim components. Climate Control: HVAC system diagnosis and repair, A/C system servicing. Fuel System: Fuel tank, pump, injectors, lines, evaporative emissions control (EVAP). Procedures Included Maintenance: Scheduled maintenance intervals, fluid changes (oil, coolant, transmission, differential, brake), filter replacements, spark plug replacement. Engine Repair: Engine overhaul, head gasket replacement, timing chain, oil pump, piston/ring replacement, cylinder head assembly. Transmission Repair: Automatic transmission overhaul (AW4), manual transmission rebuild (NV3550), clutch service, transfer case servicing. Drivetrain: Axle servicing, CV joint replacement, driveshaft U-joints, differential servicing. Suspension Steering: Shock/strut replacement, control arm bushing replacement, ball joint service, tie rod end replacement, steering gear overhaul. Brake System: Brake pad/shoe replacement, caliper/wheel cylinder rebuilding, brake line replacement, ABS component diagnosis. Electrical Diagnostics: Component testing, circuit tracing, diagnostic trouble code (DTC) interpretation, sensor testing. Technical Depth Depth: Comprehensive; covers basic maintenance to complete engine and transmission overhauls, advanced electrical diagnostics, and body repairs. Diagnostic Tools: References factory diagnostic tools and procedures where applicable. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Searchability: High (text-searchable for quick access to information) Print Quality Printability: High (designed for clear printing of text and diagrams) Binding Type Physical Binding: N/A (digital format) Paper Type Digital Paper Simulation: N/A (digital format) ⚙️ Engine Specifications Primary Engine Engine 1 Displacement: 4.0 Liters (3964 cc) Engine 1 Configuration: Inline-6 (I6) Engine 1 Valvetrain: Overhead Valve (OHV), 12 valves (2 per cylinder) Engine 1 Bore X Stroke: 3.875 in x 3.500 in (98.4 mm x 88.9 mm) Engine 1 Compression Ratio: 8.8:1 Engine 1 Horsepower: 181 hp @ 4750 RPM (approx.) Engine 1 Torque: 220 lb-ft @ 3250 RPM (approx.) Secondary Engine Engine 2 Displacement: 2.5 Liters (2469 cc) Engine 2 Configuration: Inline-4 (I4) Engine 2 Valvetrain: Overhead Valve (OHV), 8 valves (2 per cylinder) Engine 2 Horsepower: 124 hp @ 4800 RPM (approx.) Engine 2 Torque: 147 lb-ft @ 3200 RPM (approx.) Performance Fuel Type: Unleaded gasoline Fuel System Injection Type: Sequential Multi-Port Fuel Injection (MPI) Ignition System: Distributorless Ignition System (DIS) on 4.0L, Distributor Ignition System on 2.5L. Cooling System Coolant Type: Ethylene Glycol (50/50 mix with distilled water) Thermostat Rating: 195°F (typical) 🔧 Transmission Standard Transmission 1: 4-speed Automatic Transmission (Model: AW4) Optional Transmission 2: 5-speed Manual Transmission (Model: NV3550) Features Aw4 Features: Electronically controlled, known for its durability and smooth shifting. Nv3550 Features: Robust manual gearbox, often found in higher-trim or off-road focused models. Fluid Specs Automatic Transmission Fluid: Mopar ATF+3 (or equivalent) Manual Transmission Fluid: Mopar Manual Transmission Lubricant (or equivalent 75W-90 GL-3/GL-4) 📐 Dimensions Exterior Wheelbase: 101.4 inches (2576 mm) Length: 167.5 inches (4255 mm) Width: 69.9 inches (1775 mm) Height: 62.1 inches (1577 mm) (without roof rack) Ground Clearance: Variable, typically 8-9 inches depending on suspension and tire size. Weights Curb Weight Min: 3170 lbs (1438 kg) (2.5L 2WD) Curb Weight Max: 3700 lbs (1678 kg) (4.0L 4WD) Towing Capacity: Up to 5000 lbs (2268 kg) with proper towing package and engine. Payload Capacity: Approx. 1000-1200 lbs (454-544 kg) 🛡️ Safety Features Ratings NHTSA Rollover Resistance: 3-star (typical for 1998 era SUVs, but varies by configuration). Active Features ABS: Available (typically on 4.0L models, rear-wheel or 4x4). Passive Features Airbags: Driver and passenger front airbags. Seatbelts: Front 3-point seatbelts with pretensioners, rear 3-point seatbelts. Construction Frame Type: Unibody construction. 💡 Technology Features Infotainment Audio System: Factory AM/FM/Cassette or CD player, optional premium sound systems. Display:...
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