Engine Mechanical:
Complete coverage of engine disassembly, assembly, inspection, and repair for all applicable engines.
Engine Control System Mechanical:
Detailed information on engine management, including fuel delivery, ignition timing, and emissions control components.
Engine Coolant:
Cooling system components, coolant types, capacities, and maintenance procedures.
Emission Control Systems:
Diagnosis and repair of emission control systems, including catalytic converters and evaporative emission systems.
Drive Shaft:
Service and repair of front and rear driveshafts, including U-joints and differentials.
Drive Belt:
Inspection, replacement, and tensioning of drive belts for all accessories.
Differential Case Assy:
Repair and maintenance of front and rear differential assemblies, including fluid types and capacities.
Cylinder Head Assy:
Detailed procedures for cylinder head removal, installation, valve seating, and gasket replacement.
Cylinder Head:
Information on cylinder head inspection, machining, and repair.
Cylinder Block Assy:
Procedures for cylinder block inspection, honing, piston and ring installation, and crankshaft bearing services.
Curtain Shield Air Bag Assy:
Information related to airbag systems, including diagnosis and safety precautions.
Cooling System:
Comprehensive coverage of radiators, water pumps, thermostats, hoses, and fans.
Cooling Fan System:
Diagnosis and repair of electric and mechanical cooling fans.
Combination Meter:
Troubleshooting and repair of the instrument cluster and gauges.
Clutch Unit:
Service and repair for manual transmission clutch systems.
Clutch System:
Hydraulic clutch system components, bleeding, and adjustment.
Clutch Start Switch Assy:
Information on the clutch start interlock switch.
Clutch Release Cylinder Assy:
Service and replacement of the clutch slave cylinder.
Clutch Pedal Sub-Assy:
Adjustment and repair of the clutch pedal assembly.
Clutch Master Cylinder Assy:
Service and replacement of the clutch master cylinder.
Cigarette Lighter Assy:
Electrical diagnosis of the cigarette lighter and 12V accessory outlets.
Charging System:
Diagnosis and repair of the alternator, voltage regulator, and battery system.
Charcoal Canister:
Function and service of the evaporative emission control charcoal canister.
Chain Sub-Assy:
Timing chain inspection and replacement procedures.
Center Stop Lamp Assy:
Troubleshooting and repair of the third brake light.
Center Cluster Module Switch:
Service for central control switches.
Center Air Bag Sensor Assy:
Information on airbag sensor locations and diagnosis.
Camshaft Position Sensor:
Diagnosis and replacement of the camshaft position sensor.
Camshaft:
Inspection, measurement, and replacement of camshafts.
Brake System:
Complete coverage of brake system components, including pads, rotors, calipers, lines, and master cylinder.
Brake Pedal:
Brake pedal assembly adjustment and repair.
Brake Master Cylinder:
Service and replacement of the brake master cylinder.
Brake Fluid:
Brake fluid type specifications and bleeding procedures.
Brake Booster:
Diagnosis and replacement of the vacuum brake booster.
Brake Actuator:
Information on ABS (Anti-lock Braking System) components if equipped.
Body Repair:
Body panel repair, collision damage assessment, and panel replacement procedures.
Yaw Rate Sensor:
Diagnosis of electronic stability control sensors if applicable.
Wiring Diagrams:
Comprehensive wiring schematics for all vehicle electrical systems.
Wire Harness Repair:
Procedures for diagnosing and repairing wiring harnesses, including connector service.
Wiper Rubber:
Replacement of wiper blades.
Wiper And Washer System:
Diagnosis and repair of the windshield wiper and washer systems.
Windshield Wiper Switch Assy:
Service for the wiper control switch.
Windshield Wiper Motor Assy:
Diagnosis and replacement of the windshield wiper motor.
Windshield Glass:
Information on windshield removal and installation, including sealant specifications.
Window Defogger System:
Troubleshooting and repair of the rear window defogger.
Wheel And Tire System:
Tire pressure recommendations, wheel torque specifications, and wheel bearing service.
Water Pump Assy:
Replacement procedures for the engine water pump.
Valve Clearance:
Procedures for checking and adjusting valve clearances (if applicable to specific engine).
Transmission Wire:
Wiring for automatic transmission control modules.
Transmission Valve Body:
Service and diagnosis of automatic transmission valve bodies.
Transmission Revolution Sensor:
Diagnosis and replacement of transmission speed sensors.
Transmission Control Cable:
Adjustment and replacement of gear shift cables.
Torque Converter Clutch:
Information on torque converter operation and service.
Throttle Body Assy:
Cleaning and diagnosis of the throttle body.
Thermostat:
Testing and replacement of the engine thermostat.
Supplemental Restraint System:
Detailed SRS (Airbag) system diagnosis, component replacement, and recalibration procedures.
Sun Roof System:
Service for power and manual sunroofs, including motor and track repair.
Steering System:
Complete coverage of steering gear, power steering pump, hoses, and steering column.
Steering Sensor:
Diagnosis of steering angle sensors if equipped.
Steering Column:
Service and replacement of the steering column assembly.
Starting System:
Diagnosis and repair of the starter motor, starter solenoid, and ignition switch.
Starter Switch:
Service for the ignition starter switch.
Starter Assy:
Removal, installation, and testing of the starter motor assembly.
Spiral Cable Sub-Assy:
Service for the clock spring within the steering column, crucial for airbag and horn.
Speed Sensor Front:
Diagnosis and replacement of wheel speed sensors for ABS.
Skid Control Sensor:
Information on ABS and traction control sensors.
Side Turn Signal Lamp Assy:
Troubleshooting and replacement of fender-mounted turn signals.
Side Mudguard:
Information on body side moldings and splash guards.
Side Air Bag Sensor Assy:
Diagnosis and replacement of side impact airbag sensors.
Shift Lock System:
Troubleshooting the shift lock mechanism on automatic transmissions.
Shift Select Lever Shaft:
Service for the gear selector shaft and linkage.
SFI System:
Sequential Fuel Injection system diagnosis and repair.
Seat Position Air Bag Sensor:
Information on occupant detection systems for airbags.
Seat Belt Warning System:
Troubleshooting the seat belt reminder light and sensor.
Seat Belt:
Service and replacement of seat belt assemblies.
Roof Headlining:
Procedures for removing and installing the interior roof lining.
Roof Drip Side Finish Moulding:
Information on exterior roof trim and weatherstripping.
Roof Antenna Pole Sub-Assy:
Service for the radio antenna.
Receiver Condenser Assy:
Air conditioning system component service.
Rear Wiper Rubber:
Replacement of rear wiper blades.
Rear Wiper Motor Assy:
Diagnosis and replacement of the rear windshield wiper motor.
Rear Wheel Alignment:
Specifications and procedures for rear wheel alignment.
Rear Suspension System:
Detailed coverage of rear axle, leaf springs, shock absorbers, and bushings.
Rear Suspension:
Components and service procedures for the rear suspension.
Rear Speaker Assy:
Audio system component service.
Rear Shock ABSorber Assy:
Replacement of rear shock absorbers.
Rear Seat Belt:
Service and replacement of rear seat belt assemblies.
Rear Door Window Frame Moulding:
Information on rear door trim and weatherstripping.
Rear Door Glass Weatherstrip:
Replacement of rear door glass seals.
Rear Door:
Body panel repair and trim service for rear doors.
Rear Combination Lamp Assy:
Troubleshooting and replacement of taillights and rear turn signals.
Rear Coil Spring:
Service for rear coil springs (if applicable, though XJ primarily uses leaf springs in rear).
Rear Bumper:
Repair and replacement of the rear bumper assembly.
Rear Brake:
Service and repair of rear drum or disc brakes.
Rear Axle Hub:
Service for rear axle shafts and hubs.
Rear Axle Beam:
Information on the rear axle housing and its components.
Radio Receiver Assy:
Audio system component service and diagnosis.
Radiator Assy:
Removal, installation, and repair of the radiator.
Quarter Window Assy:
Service for fixed rear side windows.
Pulley Compressor Assy:
Service for A/C compressor clutch and pulley.
Power Window Control System:
Diagnosis and repair of power window motors, switches, and regulators.
Power Steering Link Assy:
Service for power steering linkage components.
Power Steering:
Complete coverage of the power steering system, including pump, reservoir, hoses, and gearbox/rack.
Power Source:
General electrical system information and power distribution.
Power Mirror Control System:
Diagnosis and repair of power side view mirror systems.
Power Door Lock Control System:
Troubleshooting and repair of power door lock actuators and switches.
Passenger Air Bag Assy:
Information and procedures for the passenger airbag system.
Partial Engine:
Specific component overhauls or replacements.
Park Neutral Position Switch:
Diagnosis and adjustment of the neutral safety switch.
Parking Brake Lever:
Service and adjustment of the parking brake lever.
Parking Brake Cable:
Replacement and adjustment of parking brake cables.
Parking Brake:
Complete coverage of the parking brake system.
Output Shaft Assy:
Service for transmission output shafts.
Outer Rear View Mirror Assy:
Service for exterior side view mirrors.
Oil Pump:
Engine oil pump inspection, removal, and installation.
Oil Filter:
Oil filter replacement intervals and specifications.
Name Plate:
Information on VIN and vehicle identification plates.
Manual Transaxle System:
Coverage for 5-speed manual transmissions, including clutch and drivetrain components.
Manual Transaxle Oil:
Manual transmission fluid type and capacity.
Manual Transaxle Assy:
Repair and rebuild procedures for manual transmissions.
Maintenance:
Routine maintenance procedures, fluid changes, filter replacements, and lubrication.
Lubrication System:
Engine lubrication system, oil pressure, and oil cooler service.
Lighting System:
Headlights, taillights, interior lights, and accessory lighting troubleshooting.
License Plate Lamp Assy:
Service for the license plate illumination.
Knock Sensor:
Diagnosis and replacement of the engine knock sensor.
Introduction:
Overview of the manual, vehicle identification, and general information.
Instrument Panel:
Removal, installation, and repair of the dashboard and instrument panel components.
Input Shaft Assy:
Service for transmission input shafts.
Inner Rear View Mirror Assy:
Service for the interior rearview mirror.
Ignition System:
Spark plugs, ignition coils/distributor, and related components.
Hood:
Service for the hood latch, hinges, and exterior panel.
Heater Radiator Assy:
Heater core removal, installation, and related plumbing.
Heater Or Boost Ventilator Control:
Diagnosis and repair of HVAC controls and blower systems.
Heater & Air Conditioner:
Comprehensive coverage of the HVAC system, including components, refrigerants, and troubleshooting.
Headlamp Protector Retainer:
Information on headlight bezels and protective covers.
Headlamp Dimmer Switch Assy:
Service for the headlight high/low beam switch.
Headlamp Assy:
Headlight bulb replacement and housing service.
Generator Assy:
Synonymous with Alternator; coverage of the charging system.
Fuel Tank:
Fuel tank removal, installation, and inspection.
Fuel System:
Fuel pumps, lines, injectors, and filters for both gasoline and diesel (if applicable).
Fuel Pump:
Diagnosis and replacement of the fuel pump assembly.
Fuel Injector:
Cleaning, testing, and replacement of fuel injectors.
Front Wheel Alignment:
Specifications and procedures for front wheel alignment.
Front Suspension System:
Detailed coverage of steering knuckles, control arms, ball joints, tie rods, and bushings.
Front Suspension Arm:
Service for control arms and their associated components.
Front Suspension:
Components and service procedures for the front suspension.
Front Stabilizer Bar:
Service and replacement of the front sway bar and links.
Front Speaker Assy:
Audio system component service.
Front Shock ABSorber:
Replacement of front shock absorbers and struts.
Front Seat Belt:
Service and replacement of front seat belt assemblies.
Front Seat Airbag Assy:
Information and procedures for front seat mounted airbags.
Front Marker Lamp Assy:
Troubleshooting and replacement of front side marker lights.
Front Drive Shaft:
Service and repair of the front driveshaft, including U-joints and CV joints.
Front Door Glass Weatherstrip:
Replacement of front door glass seals.
Front Door:
Body panel repair and trim service for front doors.
Front Differential Oil Seal:
Procedures for replacing the front differential oil seals.
Front Bumper:
Repair and replacement of the front bumper assembly.
Front Brake:
Service and repair of front disc brakes, including pads, rotors, and calipers.
Front Axle Hub:
Service for front axle shafts and hubs, including wheel bearing replacement.
Floor Shift Parking Lock Cable:
Service for the parking brake cable integrated with the floor shifter.
Floor Shift Assy:
Service for the floor-mounted gear shifter assembly.
Fender Panel Mudguard:
Information on fender components and splash guards.
Exhaust Pipe:
Repair and replacement of exhaust system components.
Exhaust:
Exhaust system components, including manifold, catalytic converter, muffler, and pipes.
Back Door Glass:
Service for the rear liftgate glass.
Back Door Garnish:
Information on rear liftgate interior and exterior trim panels.
Back Door:
Body panel repair and trim service for the rear liftgate.
Automatic Transaxle Fluid:
Automatic transmission fluid type, capacity, and change intervals.
Automatic Transaxle Assy:
Detailed overhaul, diagnosis, and repair procedures for automatic transmissions.
Audio & Visual System:
Service and troubleshooting for the radio, speakers, and any other integrated audio/visual components.
Antenna Cord Sub-Assy:
Service for antenna cabling.
Amplifier Antenna Assy:
Service for powered antenna amplifiers.
Air Conditioning System:
Comprehensive coverage of the A/C system, including refrigerant handling, component diagnosis, and repair.
Air Conditioning Blower Assy:
Diagnosis and replacement of the cabin air blower motor.
Air Conditioning Amplifier Assy:
Service for climate control amplifiers.
Air Conditioner Refrigerant:
Refrigerant type (R-134a for this era) and charging procedures.
Air Bag Sensor Rear:
Diagnosis and replacement of rear impact airbag sensors.
Air Bag Sensor Front:
Diagnosis and replacement of front impact airbag sensors.
Maintenance:
Regular maintenance schedules, fluid checks and changes, filter replacements, lubrication points.
Troubleshooting:
System-specific troubleshooting guides, diagnostic flowcharts, and common problem resolutions.
Repair Procedures:
Step-by-step instructions for disassembling, repairing, and reassembling all major vehicle components.
Diagnostics:
Detailed diagnostic procedures for electrical and mechanical systems, including use of scan tools.
Technical Specifications:
Torque specifications, clearances, fluid capacities, electrical values, and performance data.
Wiring Diagrams:
Comprehensive and detailed wiring schematics for all electrical systems.
Bodywork And Collision Repair:
Procedures for body panel alignment, repair, and replacement.
Engine Rebuild:
Complete engine overhaul procedures, including machining and assembly.
Transmission Overhaul:
Detailed rebuild instructions for both manual and automatic transmissions.
Suspension And Steering Repair:
Component replacement and alignment procedures for front and rear suspension and steering.
Brake System Service:
Brake pad/rotor replacement, caliper service, brake bleeding, and ABS diagnostics.
HVAC Service:
Air conditioning system diagnosis, refrigerant servicing, and component replacement.
Safety Systems Service:
SRS airbag system diagnostics, component replacement, and recalibration.
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, with detailed diagnostic procedures and wiring diagrams.
