2000 Jeep Cherokee XJ Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Jeep Model: Cherokee Year: 2000 Chassis Code: XJ 👋 Introduction Market Position Segment: Compact SUV, known for its off-road capability and rugged construction. Competitive Analysis Competitors: Toyota RAV4, Honda CR-V, Ford Explorer (early models), Nissan Pathfinder. Key Features Off Road: Iconic Jeep 4x4 systems (Selec-Trac, Command-Trac), solid front axle (early XJ models, though 2000 likely has IFS), robust unibody construction. Durability: Renowned for its longevity and ability to withstand demanding conditions, making it a popular choice for off-roading and general utility. Manual Value Benefit: Provides detailed, factory-level information essential for proper maintenance, troubleshooting, and repair, empowering owners to maintain their vehicle's performance and longevity. 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Workshop Manual Language: English Format: Digital (likely PDF) Intended Audience: Do-it-yourself (DIY) mechanics and professional technicians 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical (4.0L I6), engine performance, fuel system, ignition system, cooling system, exhaust system, automatic transmission (AW4, 42RE), manual transmission (AX-15, NV3550), transfer case (NP231, NP242) Chassis: Front axle (Dana 30), rear axle (Dana 35, Chrysler 8.25), suspension (leaf spring rear, coil spring front), steering system, brake system (front disc, rear drum/disc), wheels and tires Electrical: Body electrical system, lighting, instruments, HVAC controls, power accessories, infotainment (radio, speakers), charging system, starting system, powertrain control module (PCM), body control module (BCM) Body: Body construction, interior trim, exterior trim, doors, windows, seats, bumpers, paint and corrosion protection Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, tire rotation, brake inspection, battery maintenance Repair: Engine overhaul, transmission rebuild, axle repair, suspension component replacement, brake caliper/rotor/drum/shoe replacement, electrical component diagnosis and repair, body panel repair Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), wiring diagrams, component testing procedures Specifications: Torque specifications, fluid capacities, electrical specifications, component dimensions Technical Depth Level: Comprehensive, covering detailed diagnostics, component removal/installation, and overhaul procedures for all major vehicle systems. 📊 Manual Specifications File Format Quality: High-resolution digital format with clear text and diagrams, optimized for printing and digital viewing. Print Quality Diagrams: Top-quality diagrams, schematics, and illustrations to aid in understanding complex procedures. Binding Type Format Description: Digital, enabling easy searching, bookmarking, and printing of specific sections. Paper Type Digital Features: Searchable text, hyperlinked table of contents, printable pages. ⚙️ Engine Specifications Primary Engine Engine Code: 4.0L High Output Inline 6-cylinder (OHV) Displacement: 3956 cc (242 cubic inches) Bore X Stroke: 3.875 in x 3.570 in (98.4 mm x 90.7 mm) Performance Horsepower: Approx. 182 hp @ 4,600 rpm (for 2000 model year) Torque: Approx. 220 lb-ft @ 3,000 rpm (for 2000 model year) Fuel System Induction: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded gasoline, 87 octane (minimum recommended) Ignition System Type: Distributorless Ignition System (DIS) with coil-on-plug or coil pack arrangement. Cooling System Capacity: Approx. 11.7 quarts (11.1 liters) Coolant Type: Chrysler HOAT (Hybrid Organic Acid Technology) coolant or equivalent (e.g., Mopar Antifreeze/Coolant 10 Year/100,000 Mile Formula). 🔧 Transmission Standard Automatic: 42RE 4-speed automatic transmission Optional Manual: NV3550 5-speed manual transmission (replacing the earlier AX-15) Features Fluid Type Automatic: ATF+4 (Automatic Transmission Fluid, Type 9602) or equivalent. Fluid Type Manual: Manual Transmission Fluid (MTF) conforming to specifications (e.g., Mopar Manual Transmission Lubricant or API GL-3/GL-4 rated fluid). 📐 Dimensions Exterior Length: Approx. 169.4 inches (4,303 mm) Width: Approx. 71.0 inches (1,803 mm) Height: Approx. 63.7 inches (1,618 mm) Wheelbase: Approx. 103.4 inches (2,626 mm) Weights Curb Weight: Approx. 3,500 - 3,800 lbs (1,588 - 1,724 kg) depending on configuration. Cargo Cargo Volume: Approx. 33.5 cubic feet behind rear seats, expandable to 69.0 cubic feet with rear seats folded. 🛡️ Safety Features Ratings NHTSA Rollover Resistance: Generally rated for rollover resistance, but as an SUV of its era, prudence is advised, especially with aftermarket lifts or tire modifications. Active Features ABS: Optional Anti-lock Braking System (ABS) on some models, typically 4-wheel ABS. Passive Features Airbags: Driver and passenger front airbags. Seat Belts: Front and rear seat belts with pretensioners for front occupants. 💡 Technology Features Infotainment Audio System: Factory AM/FM radio with cassette and/or CD player, often with 4 or 6 speakers. Aftermarket upgrades are common. Driver Assistance Features: Limited by modern standards. Primarily focused on mechanical systems. Features like ABS were optional. Connectivity Features: No built-in Bluetooth or USB connectivity from the factory. Typically relies on aftermarket solutions. 🔧 Maintenance Service Intervals Oil Change: Every 3,000-5,000 miles (4,800-8,000 km) or 6 months, using the correct viscosity oil. Air Filter: Inspect every 15,000 miles (24,000 km), replace as needed. Replace every 30,000 miles (48,000 km) under normal conditions. Transmission Fluid: Check fluid level regularly. Replace fluid and filter every 30,000-50,000 miles (48,000-80,000 km) depending on driving conditions. Coolant Flush: Every 30,000-50,000 miles (48,000-80,000 km) or 2-3 years. Fluid Specifications Engine Oil: SAE 10W-30 or 10W-40 (check owner's manual for specific recommendation based on temperature...
Compact SUV, known for its off-road capability and rugged construction.
Competitive Analysis
Competitors:
Toyota RAV4, Honda CR-V, Ford Explorer (early models), Nissan Pathfinder.
Key Features
Off Road:
Iconic Jeep 4x4 systems (Selec-Trac, Command-Trac), solid front axle (early XJ models, though 2000 likely has IFS), robust unibody construction.
Durability:
Renowned for its longevity and ability to withstand demanding conditions, making it a popular choice for off-roading and general utility.
Manual Value
Benefit:
Provides detailed, factory-level information essential for proper maintenance, troubleshooting, and repair, empowering owners to maintain their vehicle's performance and longevity.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Workshop Manual
Language:
English
Format:
Digital (likely PDF)
Intended Audience:
Do-it-yourself (DIY) mechanics and professional technicians
Front axle (Dana 30), rear axle (Dana 35, Chrysler 8.25), suspension (leaf spring rear, coil spring front), steering system, brake system (front disc, rear drum/disc), wheels and tires
Electrical:
Body electrical system, lighting, instruments, HVAC controls, power accessories, infotainment (radio, speakers), charging system, starting system, powertrain control module (PCM), body control module (BCM)
Body:
Body construction, interior trim, exterior trim, doors, windows, seats, bumpers, paint and corrosion protection
Distributorless Ignition System (DIS) with coil-on-plug or coil pack arrangement.
Cooling System
Capacity:
Approx. 11.7 quarts (11.1 liters)
Coolant Type:
Chrysler HOAT (Hybrid Organic Acid Technology) coolant or equivalent (e.g., Mopar Antifreeze/Coolant 10 Year/100,000 Mile Formula).
🔧 Transmission
Standard
Automatic:
42RE 4-speed automatic transmission
Optional
Manual:
NV3550 5-speed manual transmission (replacing the earlier AX-15)
Features
Fluid Type Automatic:
ATF+4 (Automatic Transmission Fluid, Type 9602) or equivalent.
Fluid Type Manual:
Manual Transmission Fluid (MTF) conforming to specifications (e.g., Mopar Manual Transmission Lubricant or API GL-3/GL-4 rated fluid).
📐 Dimensions
Exterior
Length:
Approx. 169.4 inches (4,303 mm)
Width:
Approx. 71.0 inches (1,803 mm)
Height:
Approx. 63.7 inches (1,618 mm)
Wheelbase:
Approx. 103.4 inches (2,626 mm)
Weights
Curb Weight:
Approx. 3,500 - 3,800 lbs (1,588 - 1,724 kg) depending on configuration.
Cargo
Cargo Volume:
Approx. 33.5 cubic feet behind rear seats, expandable to 69.0 cubic feet with rear seats folded.
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance:
Generally rated for rollover resistance, but as an SUV of its era, prudence is advised, especially with aftermarket lifts or tire modifications.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) on some models, typically 4-wheel ABS.
Passive Features
Airbags:
Driver and passenger front airbags.
Seat Belts:
Front and rear seat belts with pretensioners for front occupants.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM radio with cassette and/or CD player, often with 4 or 6 speakers. Aftermarket upgrades are common.
Driver Assistance
Features:
Limited by modern standards. Primarily focused on mechanical systems. Features like ABS were optional.
Connectivity
Features:
No built-in Bluetooth or USB connectivity from the factory. Typically relies on aftermarket solutions.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000-5,000 miles (4,800-8,000 km) or 6 months, using the correct viscosity oil.
Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed. Replace every 30,000 miles (48,000 km) under normal conditions.
Transmission Fluid:
Check fluid level regularly. Replace fluid and filter every 30,000-50,000 miles (48,000-80,000 km) depending on driving conditions.
Coolant Flush:
Every 30,000-50,000 miles (48,000-80,000 km) or 2-3 years.
Fluid Specifications
Engine Oil:
SAE 10W-30 or 10W-40 (check owner's manual for specific recommendation based on temperature range). API Service SJ or higher.
Power Steering Fluid:
Power Steering Fluid (e.g., Mopar Power Steering Fluid or equivalent DEXRON III/MERCON compatible fluid).
Brake Fluid:
DOT 3 or DOT 4 Brake Fluid.
Known Issues
Engine Oil Leaks:
Common leaks from valve cover gasket, oil pan gasket, and oil filter housing on the 4.0L I6.
Cooling System:
Radiator leaks, heater core issues, and water pump failures can occur due to age and material degradation.
Electrical Gremlins:
Grounding issues, corroded connectors, and aging wiring harnesses can lead to intermittent electrical problems.
Suspension Wear:
Leaf spring sag in the rear, worn bushings, and ball joint wear are common on higher-mileage examples.
Transfer Case:
Chain stretch or wear in NP231/NP242 transfer cases can cause noise or operational issues.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Jeep's long history of producing rugged, capable off-road vehicles, originating from military vehicles.
Model Evolution
Xj Generation:
The XJ Cherokee, produced from 1984-2001, was a groundbreaking vehicle, pioneering the compact SUV segment and introducing a unibody construction for SUVs.
2000 Updates:
The 2000 model year represents a later stage of the XJ's development, featuring refinements from previous years, including the continued availability of the robust 4.0L inline-6 engine and updated interior/exterior styling cues.
Production
Manufacturing Locations:
Primarily assembled in Toledo, Ohio, USA.
Production Span:
1984-2001 (XJ generation)
🏆 Awards & Recognition
Recognitions
Off Road Acclaim:
Consistently praised by off-road publications and enthusiasts for its capability and aftermarket support.
Segment Pioneer:
Credited with popularizing the compact SUV segment.
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