Jeep Cherokee XJ 1995-2001 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: Jeep Model: Cherokee XJ Model Years Covered: 1995, 1996, 1997, 1998, 1999, 2000, 2001 Generation: Second Generation (XJ Facelift) 👋 Introduction Market Position Target Audience: Jeep Cherokee XJ owners, DIY mechanics, professional repair shops. Competitive Analysis Value Proposition: Provides professional-grade diagnostic, repair, and maintenance information, enabling significant cost savings on vehicle upkeep and repairs. Key Features Completeness: Stated as 'COMPLETE and INTACT', covering all aspects of vehicle service and repair. Accuracy: Written by the manufacturers, ensuring the highest level of accuracy and detail. Usability: Features clear, step-by-step instructions, diagrams, photos, and numbered table of contents for ease of use. Resource Availability: Provides access to comprehensive diagnostic, repair, and maintenance information used by professionals. 📋 Manual Details Coverage Areas Coverage Type: All Models, Engines, Trims, and Transmissions Page Count Page Count Estimate: Hundreds of pages (typical for comprehensive workshop manuals) Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Service Repair: Complete coverage of engine diagnostics, overhaul, and component repair. Transmission Service Repair: Detailed procedures for automatic and manual transmissions, including rebuilds. Brake System: Diagnosis, repair, and maintenance of hydraulic and ABS brake systems. Wiring Diagram: Comprehensive electrical schematics for all vehicle systems. Electrical System: Troubleshooting and repair for all electrical components, circuits, and modules. Suspension: Front and rear suspension components, alignment, and repair. Steering: Power steering system diagnosis and repair, steering linkage components. Cooling System: Radiator, water pump, thermostat, coolant flow, and heater core service. Fuel Injection Fuel System: Fuel pump, injectors, pressure regulator, and emissions control system servicing. Emission System: Catalytic converter, EGR system, evaporative emissions control. Heater Air Conditional: HVAC system components, refrigerant service, climate control. Engine Control System: ECU/PCM diagnosis, sensor testing, diagnostic trouble codes (DTCs). Chassis Body: Body panel repair, frame straightening, underbody components. Restraint System: Airbag system diagnosis and repair, seatbelt mechanisms. Interior: Trim removal, dashboard components, seat installation. Differential Drive: Front and rear differential service, axle lubrication, transfer case. Axle: Front and rear axle assembly repair, wheel bearings, CV joints. General Maintenance: Routine checks, fluid changes, filter replacements, lubrication. Periodic Lubrication: Lubrication points and schedules for various vehicle components. Procedures Included Troubleshooting: Systematic approach to diagnosing and resolving common and uncommon issues. Repair Procedures: Step-by-step instructions for disassembly, assembly, and repair of all major components. Maintenance Procedures: Scheduled maintenance tasks with clear instructions and required tools. Diagnostic Procedures: Methods for identifying the root cause of malfunctions, including use of diagnostic tools. Wiring Diagrams Interpretation: Guidance on reading and utilizing detailed electrical schematics for fault finding. Technical Depth Depth: Comprehensive, covering basic maintenance to complete engine and transmission rebuilds, suitable for professional technicians and experienced DIYers. 📊 Manual Specifications File Format Print Quality: Full Printable (allows printing of individual sections or the entire manual). Zoom Functionality: YES (allows for detailed examination of diagrams and text). Interactivity: Searchable text (implied by PDF format for efficient information retrieval). Binding Type Binding Type: Digital Download (PDF), no physical binding. Paper Type Paper Type: Not applicable (digital format). ⚙️ Engine Specifications Primary Engine Engine Options: Likely includes the 4.0L (242 cu in) AMC I6 and the 2.5L (150 cu in) AMC I4 engines, standard for this generation. Performance Estimated Hp 4.0L: Approximately 180-190 hp (varies slightly by year). Estimated Torque 4.0L: Approximately 220-235 lb-ft (varies slightly by year). Estimated Hp 2.5L: Approximately 125 hp. Estimated Torque 2.5L: Approximately 150 lb-ft. Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) for both engines. 🔧 Transmission Standard Manual Transmission Options: Likely includes the NV3550 5-speed manual transmission for some models/years. Optional Automatic Transmission Options: Likely includes the AW4 (4-speed automatic) or the 42RE/44RE (4-speed automatic) depending on year and engine. Features Transfer Case: Covers Selec-Trac (full-time 4WD) and Command-Trac (part-time 4WD) transfer cases. 📐 Dimensions Exterior Wheelbase: 101.4 inches (2576 mm) Length: Approximately 176.7 inches (4488 mm) Width: Approximately 69.4 inches (1763 mm) Height: Approximately 63.7 inches (1618 mm) Weights Curb Weight: Ranges from approximately 3,200 to 3,600 lbs (1450 to 1630 kg) depending on configuration. 🛡️ Safety Features Ratings NHTSA Front Crash Test: Awarded 4 out of 5 stars in frontal crash tests by NHTSA in some configurations. Active Features ABS: Available Anti-lock Braking System (ABS) on rear wheels or all four wheels, depending on model and year. Passive Features Airbags: Driver and passenger airbags standard on later models within this range. 💡 Technology Features Infotainment Audio System: Typically AM/FM radio with cassette player, optional CD player. Speaker configurations vary by trim. Driver Assistance Cruise Control: Optional cruise control system. Connectivity Oem Diagnostics: OBD-II compliant for diagnostic trouble code (DTC) retrieval starting in 1996. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-5,000 miles (4,800-8,000 km) or 6 months, depending on driving conditions and oil type. Transmission Fluid Change: Recommended every 30,000-60,000 miles...
Lubrication points and schedules for various vehicle components.
Procedures Included
Troubleshooting:
Systematic approach to diagnosing and resolving common and uncommon issues.
Repair Procedures:
Step-by-step instructions for disassembly, assembly, and repair of all major components.
Maintenance Procedures:
Scheduled maintenance tasks with clear instructions and required tools.
Diagnostic Procedures:
Methods for identifying the root cause of malfunctions, including use of diagnostic tools.
Wiring Diagrams Interpretation:
Guidance on reading and utilizing detailed electrical schematics for fault finding.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to complete engine and transmission rebuilds, suitable for professional technicians and experienced DIYers.
📊 Manual Specifications
File Format
Print Quality:
Full Printable (allows printing of individual sections or the entire manual).
Zoom Functionality:
YES (allows for detailed examination of diagrams and text).
Interactivity:
Searchable text (implied by PDF format for efficient information retrieval).
Binding Type
Binding Type:
Digital Download (PDF), no physical binding.
Paper Type
Paper Type:
Not applicable (digital format).
⚙️ Engine Specifications
Primary Engine
Engine Options:
Likely includes the 4.0L (242 cu in) AMC I6 and the 2.5L (150 cu in) AMC I4 engines, standard for this generation.
Performance
Estimated Hp 4.0L:
Approximately 180-190 hp (varies slightly by year).
Estimated Torque 4.0L:
Approximately 220-235 lb-ft (varies slightly by year).
Estimated Hp 2.5L:
Approximately 125 hp.
Estimated Torque 2.5L:
Approximately 150 lb-ft.
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI) for both engines.
🔧 Transmission
Standard
Manual Transmission Options:
Likely includes the NV3550 5-speed manual transmission for some models/years.
Optional
Automatic Transmission Options:
Likely includes the AW4 (4-speed automatic) or the 42RE/44RE (4-speed automatic) depending on year and engine.
Features
Transfer Case:
Covers Selec-Trac (full-time 4WD) and Command-Trac (part-time 4WD) transfer cases.
📐 Dimensions
Exterior
Wheelbase:
101.4 inches (2576 mm)
Length:
Approximately 176.7 inches (4488 mm)
Width:
Approximately 69.4 inches (1763 mm)
Height:
Approximately 63.7 inches (1618 mm)
Weights
Curb Weight:
Ranges from approximately 3,200 to 3,600 lbs (1450 to 1630 kg) depending on configuration.
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
Awarded 4 out of 5 stars in frontal crash tests by NHTSA in some configurations.
Active Features
ABS:
Available Anti-lock Braking System (ABS) on rear wheels or all four wheels, depending on model and year.
Passive Features
Airbags:
Driver and passenger airbags standard on later models within this range.
💡 Technology Features
Infotainment
Audio System:
Typically AM/FM radio with cassette player, optional CD player. Speaker configurations vary by trim.
Driver Assistance
Cruise Control:
Optional cruise control system.
Connectivity
Oem Diagnostics:
OBD-II compliant for diagnostic trouble code (DTC) retrieval starting in 1996.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles (4,800-8,000 km) or 6 months, depending on driving conditions and oil type.
Transmission Fluid Change:
Recommended every 30,000-60,000 miles (48,000-96,000 km) or based on severe service usage.
Fluid Specifications
Engine Oil Specification:
Likely SAE 10W-30 for the 4.0L and 2.5L engines. Refer to manual for precise API service category (e.g., API SN or equivalent).
Transmission Fluid Specification:
ATF+3 or ATF+4 for automatic transmissions (AW4, 42RE/44RE); Gear oil (e.g., SAE 75W-90) for manual transmissions and differentials.
Known Issues
Common Issues:
Common issues addressed include head gasket leaks (4.0L), cracking in exhaust manifolds (4.0L), CPS (Crankshaft Position Sensor) failure, water pump leaks, and minor electrical gremlins. The manual will provide in-depth troubleshooting for these.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Continuation of Jeep's renowned off-road capability and ruggedness.
Model Evolution
Xj Facelift:
This period covers the facelifted XJ, which received updated interior and exterior styling, improved safety features, and updated powertrains.
Production
Production Span:
Cherokee XJ production ran from 1984 to 2001, making this manual cover the final years.
🏆 Awards & Recognition
Recognitions
Four Wheel Drive Awards:
The Cherokee XJ, particularly models from this era, was frequently lauded by off-road and 4x4 publications for its capability and reliability.
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