Your shopping cart
😊 Product added to cart successfully   Product removed to cart successfully
Your shopping cart is empty!
Continue shopping
1 of 5

Jeep Cherokee XJ 1994 Workshop Service Repair Manual

Regular price
$141.00
Sale price
$141.00
Regular price
🏷️ Basic Information Identification Make: Jeep Model: Cherokee Model Code: XJ Year: 1994 Codes Chassis Code: XJ 👋 Introduction Market Position Vehicle Segment: Compact SUV Usp: Renowned for its off-road capability, ruggedness, and compact yet functional design. Competitive Analysis Competitors 1994: Ford Explorer, Chevrolet Blazer, Toyota 4Runner, Nissan Pathfinder. Key Features Design Philosophy: Unibody construction for lighter weight and improved on-road manners compared to body-on-frame SUVs of the era. Off Road Capability: Optional Selec-Trac full-time 4WD or Command-Trac part-time 4WD systems, robust suspension design. Manual Benefit User Benefit: Empowers owners and technicians with the knowledge to perform a wide range of repairs and maintenance, saving time and money. 📋 Manual Details Coverage Areas Coverage Type: Comprehensive Workshop Service Repair Page Count Estimated Page Count: 1000+ Manual Type Type: Service Repair Manual Language Language: English Format Format: Digital PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhauls, component diagnostics, timing, valve trains, cooling systems, lubrication systems, fuel injection systems (MPI). Engine Performance: Engine tuning, diagnostics for power loss, emissions control systems. Transmission Manual: Service, repair, and overhaul for the AX-15 manual transmission. Transmission Automatic: Service, repair, and overhaul for the AW4 automatic transmission. Drivetrain: Front and rear axle servicing, differential repair, NV231 Command-Trac transfer case operation and repair, driveshaft maintenance. Suspension: Front and rear suspension component replacement (leaf springs, shocks, control arms), steering system servicing, wheel alignment procedures. Brakes: Front disc brake service, rear drum brake service, parking brake system, ABS diagnostics and repair (if equipped). Electrical System: Complete wiring diagrams, charging system (alternator, battery), starting system (starter motor), ignition system (distributor, coil, plugs), lighting, instrument cluster diagnostics. Fuel System: Fuel pump testing, fuel injectors, fuel pressure regulator, fuel tank and lines. Exhaust System: Muffler, catalytic converter, exhaust manifold service. Body And Chassis: Body panel repair, door mechanisms, glass replacement, interior trim removal and installation, chassis lubrication. Heating And Air Conditioning: HVAC system diagnosis, component replacement (compressor, evaporator, heater core), refrigerant handling. Procedures Included Routine Maintenance: Oil and filter changes, fluid level checks and top-offs, tire rotations, spark plug replacement, air filter replacement. Troubleshooting: Step-by-step diagnostic procedures for common and uncommon faults, fault code interpretation, symptom-based troubleshooting guides. Major Repairs: Engine rebuilds, transmission rebuilds, differential overhaul, suspension component replacement, brake caliper replacement. Component Removal Installation: Detailed instructions for removing and installing all major and minor components. Torque Specifications: Precise torque values for all critical fasteners. Wiring Diagrams: Detailed, high-resolution electrical schematics for all vehicle systems. Special Tools: Identification and usage of any special tools required for specific repairs. Technical Depth Depth: In-depth, professional-level detail suitable for experienced mechanics and DIY enthusiasts. Diagnostic Approach: Systematic diagnostic flowcharts and procedures. Component Level Detail: Detailed breakdowns of components for repair and reassembly. 📊 Manual Specifications File Format File Type: PDF Searchability: Fully searchable text content. Print Quality Print Readability: High-resolution, printable pages. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: 4.0L OHV V6 (AMC 242) Displacement: 3956 cc Configuration: Overhead Valve (OHV) V6 Bore X Stroke: 91.1 mm x 101.1 mm Compression Ratio: 8.8:1 Horsepower: 177 hp @ 4500 rpm Torque: 220 lb-ft @ 2500 rpm Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Engine Variant 2 Engine Code 2: 2.5L I4 (AMC 150) Displacement 2: 2469 cc Configuration 2: Inline 4-Cylinder (I4) Horsepower 2: 125 hp @ 5200 rpm Torque 2: 146 lb-ft @ 3000 rpm 🔧 Transmission Standard Transmission Type: AX-15 5-Speed Manual Optional Transmission Type: AW4 4-Speed Automatic Features 4Wd System Manual: Command-Trac NV231 Part-Time Transfer Case 4Wd System Automatic: Selec-Trac NV242 Full-Time/Part-Time Transfer Case (Optional with AW4) 📐 Dimensions Exterior Length: 165.3 inches (4200 mm) Width: 69.9 inches (1775 mm) Height: 62.9 inches (1598 mm) Wheelbase: 101.4 inches (2575 mm) Weights Curb Weight Min: 3160 lbs (1433 kg) Curb Weight Max: 3580 lbs (1624 kg) Cargo Cargo Volume Behind Rear Seat: 30.5 cu ft (0.86 m³) Cargo Volume With Rear Seat Folded: 71.0 cu ft (2.01 m³) 🛡️ Safety Features Ratings NHTSA Rollover Resistance: 3 stars (for 4WD models) Active Features ABS: Optional Anti-lock Braking System (ABS) on rear wheels, optional on all four wheels for some trims. Passive Features Airbags: Driver-side airbag standard. Seatbelts: 3-point front seat belts, 2-point rear lap belts. 💡 Technology Features Infotainment Audio System: Factory AM/FM cassette player with optional CD player. Speaker configurations vary by trim. Driver Assistance Cruise Control: Available on most trims. Power Windows Locks: Available on higher trims. Connectivity Auxiliary Input: Not standard, aftermarket solutions are common. 🔧 Maintenance Service Intervals Oil Change Interval: 3,000 miles or 3 months (severe duty), 5,000 miles or 6 months (normal duty). Transmission Fluid Change Auto: Every 30,000-60,000 miles (depending on driving conditions). Transmission Fluid Change Manual: Every 50,000-100,000 miles. Coolant Flush Interval: Every 30,000 miles or 2...
27 people are viewing this right now
Type: Car
Vendor:
Sku: 410688
Collections: ALL Jeep

AvailabilityIn stock

Jeep Cherokee XJ 1994 Workshop Service Repair ManualJeep Cherokee XJ 1994 Workshop Service Repair ManualJeep Cherokee XJ 1994 Workshop Service Repair ManualJeep Cherokee XJ 1994 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Cherokee
Model Code:
XJ
Year:
1994
Codes
Chassis Code:
XJ
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV
Usp:
Renowned for its off-road capability, ruggedness, and compact yet functional design.
Competitive Analysis
Competitors 1994:
Ford Explorer, Chevrolet Blazer, Toyota 4Runner, Nissan Pathfinder.
Key Features
Design Philosophy:
Unibody construction for lighter weight and improved on-road manners compared to body-on-frame SUVs of the era.
Off Road Capability:
Optional Selec-Trac full-time 4WD or Command-Trac part-time 4WD systems, robust suspension design.
Manual Benefit
User Benefit:
Empowers owners and technicians with the knowledge to perform a wide range of repairs and maintenance, saving time and money.
📋 Manual Details
Coverage Areas
Coverage Type:
Comprehensive Workshop Service Repair
Page Count
Estimated Page Count:
1000+
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
Digital PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine overhauls, component diagnostics, timing, valve trains, cooling systems, lubrication systems, fuel injection systems (MPI).
Engine Performance:
Engine tuning, diagnostics for power loss, emissions control systems.
Transmission Manual:
Service, repair, and overhaul for the AX-15 manual transmission.
Transmission Automatic:
Service, repair, and overhaul for the AW4 automatic transmission.
Drivetrain:
Front and rear axle servicing, differential repair, NV231 Command-Trac transfer case operation and repair, driveshaft maintenance.
Suspension:
Front and rear suspension component replacement (leaf springs, shocks, control arms), steering system servicing, wheel alignment procedures.
Brakes:
Front disc brake service, rear drum brake service, parking brake system, ABS diagnostics and repair (if equipped).
Electrical System:
Complete wiring diagrams, charging system (alternator, battery), starting system (starter motor), ignition system (distributor, coil, plugs), lighting, instrument cluster diagnostics.
Fuel System:
Fuel pump testing, fuel injectors, fuel pressure regulator, fuel tank and lines.
Exhaust System:
Muffler, catalytic converter, exhaust manifold service.
Body And Chassis:
Body panel repair, door mechanisms, glass replacement, interior trim removal and installation, chassis lubrication.
Heating And Air Conditioning:
HVAC system diagnosis, component replacement (compressor, evaporator, heater core), refrigerant handling.
Procedures Included
Routine Maintenance:
Oil and filter changes, fluid level checks and top-offs, tire rotations, spark plug replacement, air filter replacement.
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon faults, fault code interpretation, symptom-based troubleshooting guides.
Major Repairs:
Engine rebuilds, transmission rebuilds, differential overhaul, suspension component replacement, brake caliper replacement.
Component Removal Installation:
Detailed instructions for removing and installing all major and minor components.
Torque Specifications:
Precise torque values for all critical fasteners.
Wiring Diagrams:
Detailed, high-resolution electrical schematics for all vehicle systems.
Special Tools:
Identification and usage of any special tools required for specific repairs.
Technical Depth
Depth:
In-depth, professional-level detail suitable for experienced mechanics and DIY enthusiasts.
Diagnostic Approach:
Systematic diagnostic flowcharts and procedures.
Component Level Detail:
Detailed breakdowns of components for repair and reassembly.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully searchable text content.
Print Quality
Print Readability:
High-resolution, printable pages.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4.0L OHV V6 (AMC 242)
Displacement:
3956 cc
Configuration:
Overhead Valve (OHV) V6
Bore X Stroke:
91.1 mm x 101.1 mm
Compression Ratio:
8.8:1
Horsepower:
177 hp @ 4500 rpm
Torque:
220 lb-ft @ 2500 rpm
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Engine Variant 2
Engine Code 2:
2.5L I4 (AMC 150)
Displacement 2:
2469 cc
Configuration 2:
Inline 4-Cylinder (I4)
Horsepower 2:
125 hp @ 5200 rpm
Torque 2:
146 lb-ft @ 3000 rpm
🔧 Transmission
Standard Transmission
Type:
AX-15 5-Speed Manual
Optional Transmission
Type:
AW4 4-Speed Automatic
Features
4Wd System Manual:
Command-Trac NV231 Part-Time Transfer Case
4Wd System Automatic:
Selec-Trac NV242 Full-Time/Part-Time Transfer Case (Optional with AW4)
📐 Dimensions
Exterior
Length:
165.3 inches (4200 mm)
Width:
69.9 inches (1775 mm)
Height:
62.9 inches (1598 mm)
Wheelbase:
101.4 inches (2575 mm)
Weights
Curb Weight Min:
3160 lbs (1433 kg)
Curb Weight Max:
3580 lbs (1624 kg)
Cargo
Cargo Volume Behind Rear Seat:
30.5 cu ft (0.86 m³)
Cargo Volume With Rear Seat Folded:
71.0 cu ft (2.01 m³)
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance:
3 stars (for 4WD models)
Active Features
ABS:
Optional Anti-lock Braking System (ABS) on rear wheels, optional on all four wheels for some trims.
Passive Features
Airbags:
Driver-side airbag standard.
Seatbelts:
3-point front seat belts, 2-point rear lap belts.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM cassette player with optional CD player. Speaker configurations vary by trim.
Driver Assistance
Cruise Control:
Available on most trims.
Power Windows Locks:
Available on higher trims.
Connectivity
Auxiliary Input:
Not standard, aftermarket solutions are common.
🔧 Maintenance
Service Intervals
Oil Change Interval:
3,000 miles or 3 months (severe duty), 5,000 miles or 6 months (normal duty).
Transmission Fluid Change Auto:
Every 30,000-60,000 miles (depending on driving conditions).
Transmission Fluid Change Manual:
Every 50,000-100,000 miles.
Coolant Flush Interval:
Every 30,000 miles or 2 years.
Spark Plug Replacement 4.0L:
Approximately 100,000 miles (using platinum or iridium plugs).
Fluid Specifications
Engine Oil Spec:
API SG or higher, SAE 10W-30 (or 5W-30 for extreme cold).
Engine Oil Capacity 4.0L:
5 US quarts (4.7 L) with filter.
Transmission Fluid Auto Spec:
ATF+3 or ATF+4 (Chrysler specifications).
Transmission Fluid Manual Spec:
API GL-3 or GL-4 SAE 75W-90 gear oil.
Transfer Case Fluid Spec:
ATF+3 or ATF+4 (for NV231/NV242).
Coolant Spec:
Ethylene Glycol based, 50/50 mix with distilled water, meeting Chrysler MS-7170 or equivalent.
Known Issues
Common Issue 1:
Headliner sagging (common in older vehicles due to adhesive failure).
Common Issue 2:
Oil filter adapter housing leaks (common on 4.0L).
Common Issue 3:
Radiator cracking and leaks (especially lower tanks).
Common Issue 4:
Starter motor heat soak issues (4.0L engine).
Common Issue 5:
Leaf spring axle wrap and U-joint wear.
Common Issue 6:
Power steering pump whine/failure.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Jeep, a division of Chrysler Corporation (at the time), held a long-standing reputation for off-road prowess dating back to World War II Jeeps.
Model Evolution
Design Origin:
The XJ Cherokee, introduced in 1984, revolutionized the SUV segment with its unibody construction, a departure from traditional body-on-frame designs.
Major Updates Pre 1994:
Refined interior, improved aerodynamics, introduction of the 4.0L inline-six engine (1987), introduction of Command-Trac and Selec-Trac systems.
Production
Production Span:
1984-2001 (North America)
Manufacturing Location:
Toledo, Ohio, USA
🏆 Awards & Recognition
Recognitions
Automotive Journal Recognition:
Frequently praised by automotive publications for its off-road capability and value proposition within the SUV market.
Ratings
Consumer Reports Historically:
Often noted for reliability of the 4.0L engine, but with some concerns regarding electrical systems and interior wear over time.
Sale

Unavailable

Sold Out

img01