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Jeep Cherokee XJ Complete Workshop Service Repair Manual 1995 1996

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🏷️ Basic Information Identification Make: Jeep Model: Cherokee XJ Model Variant: XJ (Wagoneer/Comanche variants also covered in general platform Codes Chassis Code: XJ 👋 Introduction Market Position Target Audience: Jeep Cherokee XJ owners, DIY mechanics, automotive repair shops Competitive Analysis Value Proposition: Provides comprehensive, authoritative repair information, enabling cost savings and improved vehicle longevity Key Features Coverage: Covers all mechanical and electrical systems for the specified model years and engines Detail Level: Detailed exploded views, diagrams, specifications, and procedures 📋 Manual Details Coverage Areas Manual Type: Complete Workshop Service Repair Manual Language: English Format: Downloadable (likely PDF) Page Count Page Count: Exact page count not specified, but described as 'Complete' 📖 Manual Coverage Systems Covered Engine: Engine systems, including diagnosis, repair, overhaul, and component replacement Transmission: Manual and automatic transmission service, repair, and diagnosis Drivetrain: 4x4 systems (Command-Trac, Selec-Trac), transfer cases, differentials, axles, driveshafts, and CV joints Brakes: Hydraulic brake systems, ABS, disc and drum brake service, parking brake Suspension: Front and rear suspension components, steering, alignment, shock absorbers, springs, bushings Electrical: Full electrical system coverage, including wiring diagrams, lighting, ignition, charging, starting, power accessories, and diagnostic procedures Body: Body panels, doors, windows, interior trim, seats, HVAC system, exterior lighting, and accessories Fuel System: Fuel tank, fuel pump, fuel injectors, fuel pressure regulator, emissions control systems Cooling System: Radiator, water pump, thermostat, cooling fan, hoses, and coolant specifications Exhaust System: Exhaust manifolds, catalytic converter, mufflers, pipes, and hangers Procedures Included Maintenance: Routine maintenance tasks, fluid changes, filter replacements, lubrication, tune-ups Diagnostics: Troubleshooting guides, fault code interpretation, diagnostic procedures for all major systems Repair: Detailed step-by-step repair instructions for virtually all components and systems Overhaul: Complete engine and transmission rebuild procedures Installation: Instructions for installing new components or replacing worn parts Technical Depth Depth: Comprehensive, covering basic to advanced repair and diagnostic procedures for DIY and professional mechanics 📊 Manual Specifications File Format File Format: Digital Download (typically PDF) Searchability: Likely text-searchable for quick access to information Print Quality Print Quality: Designed for clarity, suitable for printing individual pages or the entire manual Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Options 1995: 4.0L (242 cu in) Inline-6 OHV (Power-Tech Six) Engine Options 1996: 4.0L (242 cu in) Inline-6 OHV (Power-Tech Six) Engine Options Alternative 1995 1996: 2.5L (150 cu in) Inline-4 OHV (H.O. designation for later versions) Performance 4.0L Horsepower Approx: 190 hp @ 4450 rpm 4.0L Torque Approx: 225 lb-ft @ 3200 rpm 2.5L Horsepower Approx: 125 hp @ 4800 rpm 2.5L Torque Approx: 150 lb-ft @ 3200 rpm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded gasoline (87 octane recommended) 🔧 Transmission Standard 1995 1996 4.0L Transmission Type: 42RE 4-speed automatic Optional 1995 1996 4.0L Transmission Type: AX-15 5-speed manual Standard 1995 1996 2.5L Transmission Type: AX-5 5-speed manual Optional 1995 1996 2.5L Transmission Type: 30RH 3-speed automatic Features 4X4 Systems: Command-Trac (Part-time, 2WD/4-HI/N/4-LO), Selec-Trac (Full-time, 2WD/4-HI/4-LO/N) 📐 Dimensions Exterior Length: Approx. 166.2 inches (4221 mm) Width: Approx. 69.4 inches (1763 mm) Height: Approx. 63.6 inches (1615 mm) Wheelbase: Approx. 101.4 inches (2576 mm) Weights Curb Weight Approx: 3100 - 3500 lbs (1406 - 1588 kg) depending on configuration 🛡️ Safety Features Ratings NHTSA Rollover Resistance Rating: 4/5 stars (early models, can vary by configuration) Active Features Brakes: Front disc, rear drum brakes; Optional Anti-lock Braking System (ABS) on rear wheels Passive Features Airbags: Driver and passenger airbags (standard) Seatbelts: 3-point front and rear seatbelts 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette player, optional CD player Speakers: Standard 4-speaker system, optional 6-speaker system Driver Assistance ABS: Optional Anti-lock Braking System (rear-wheel only on most models) Connectivity Navigation: Not available from factory 🔧 Maintenance Service Intervals Oil Change: Every 3,000 miles (4,800 km) or 3 months (recommended, synthetic oil may extend) Air Filter Replacement: Every 15,000 miles (24,000 km) or 12 months Spark Plugs 4.0L: Every 30,000-40,000 miles (48,000-64,000 km) Transmission Fluid Change: Every 30,000 miles (48,000 km) or 24 months Fluid Specifications Engine Oil 4.0L: API SG/SH, SAE 10W-30 (check owner's manual for specific viscosity recommendations based on climate) Engine Oil 2.5L: API SG/SH, SAE 5W-30 or 10W-30 Coolant: Chrysler/Dodge/Jeep HOAT (Hybrid Organic Acid Technology) coolant, typically a 50/50 mix with distilled water Transmission Fluid 42Re: ATF+3 (Chrysler part number 05010076AA or equivalent) Transmission Fluid Ax-15: GL-3 or GL-4 gear oil, SAE 75W-90 Known Issues Head Gasket 4.0L: Susceptible to head gasket failure, particularly in earlier models or when overheated Radiator Leaks: Plastic end tanks on radiators can crack over time Leaf Spring Cracks: Rear leaf springs can crack or sag with age and heavy use Transfer Case Issues: Chain stretch or worn bearings in NP231/242 transfer cases Oil Cooler Lines: Leaking oil cooler lines on automatic transmissions 📚...
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Jeep Cherokee XJ Complete Workshop Service Repair Manual 1995 1996
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Cherokee XJ
Model Variant:
XJ (Wagoneer/Comanche variants also covered in general platform
Codes
Chassis Code:
XJ
👋 Introduction
Market Position
Target Audience:
Jeep Cherokee XJ owners, DIY mechanics, automotive repair shops
Competitive Analysis
Value Proposition:
Provides comprehensive, authoritative repair information, enabling cost savings and improved vehicle longevity
Key Features
Coverage:
Covers all mechanical and electrical systems for the specified model years and engines
Detail Level:
Detailed exploded views, diagrams, specifications, and procedures
📋 Manual Details
Coverage Areas
Manual Type:
Complete Workshop Service Repair Manual
Language:
English
Format:
Downloadable (likely PDF)
Page Count
Page Count:
Exact page count not specified, but described as 'Complete'
📖 Manual Coverage
Systems Covered
Engine:
Engine systems, including diagnosis, repair, overhaul, and component replacement
Transmission:
Manual and automatic transmission service, repair, and diagnosis
Drivetrain:
4x4 systems (Command-Trac, Selec-Trac), transfer cases, differentials, axles, driveshafts, and CV joints
Brakes:
Hydraulic brake systems, ABS, disc and drum brake service, parking brake
Suspension:
Front and rear suspension components, steering, alignment, shock absorbers, springs, bushings
Electrical:
Full electrical system coverage, including wiring diagrams, lighting, ignition, charging, starting, power accessories, and diagnostic procedures
Body:
Body panels, doors, windows, interior trim, seats, HVAC system, exterior lighting, and accessories
Fuel System:
Fuel tank, fuel pump, fuel injectors, fuel pressure regulator, emissions control systems
Cooling System:
Radiator, water pump, thermostat, cooling fan, hoses, and coolant specifications
Exhaust System:
Exhaust manifolds, catalytic converter, mufflers, pipes, and hangers
Procedures Included
Maintenance:
Routine maintenance tasks, fluid changes, filter replacements, lubrication, tune-ups
Diagnostics:
Troubleshooting guides, fault code interpretation, diagnostic procedures for all major systems
Repair:
Detailed step-by-step repair instructions for virtually all components and systems
Overhaul:
Complete engine and transmission rebuild procedures
Installation:
Instructions for installing new components or replacing worn parts
Technical Depth
Depth:
Comprehensive, covering basic to advanced repair and diagnostic procedures for DIY and professional mechanics
📊 Manual Specifications
File Format
File Format:
Digital Download (typically PDF)
Searchability:
Likely text-searchable for quick access to information
Print Quality
Print Quality:
Designed for clarity, suitable for printing individual pages or the entire manual
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Options 1995:
4.0L (242 cu in) Inline-6 OHV (Power-Tech Six)
Engine Options 1996:
4.0L (242 cu in) Inline-6 OHV (Power-Tech Six)
Engine Options Alternative 1995 1996:
2.5L (150 cu in) Inline-4 OHV (H.O. designation for later versions)
Performance
4.0L Horsepower Approx:
190 hp @ 4450 rpm
4.0L Torque Approx:
225 lb-ft @ 3200 rpm
2.5L Horsepower Approx:
125 hp @ 4800 rpm
2.5L Torque Approx:
150 lb-ft @ 3200 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline (87 octane recommended)
🔧 Transmission
Standard 1995 1996 4.0L
Transmission Type:
42RE 4-speed automatic
Optional 1995 1996 4.0L
Transmission Type:
AX-15 5-speed manual
Standard 1995 1996 2.5L
Transmission Type:
AX-5 5-speed manual
Optional 1995 1996 2.5L
Transmission Type:
30RH 3-speed automatic
Features
4X4 Systems:
Command-Trac (Part-time, 2WD/4-HI/N/4-LO), Selec-Trac (Full-time, 2WD/4-HI/4-LO/N)
📐 Dimensions
Exterior
Length:
Approx. 166.2 inches (4221 mm)
Width:
Approx. 69.4 inches (1763 mm)
Height:
Approx. 63.6 inches (1615 mm)
Wheelbase:
Approx. 101.4 inches (2576 mm)
Weights
Curb Weight Approx:
3100 - 3500 lbs (1406 - 1588 kg) depending on configuration
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance Rating:
4/5 stars (early models, can vary by configuration)
Active Features
Brakes:
Front disc, rear drum brakes; Optional Anti-lock Braking System (ABS) on rear wheels
Passive Features
Airbags:
Driver and passenger airbags (standard)
Seatbelts:
3-point front and rear seatbelts
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player
Speakers:
Standard 4-speaker system, optional 6-speaker system
Driver Assistance
ABS:
Optional Anti-lock Braking System (rear-wheel only on most models)
Connectivity
Navigation:
Not available from factory
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000 miles (4,800 km) or 3 months (recommended, synthetic oil may extend)
Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months
Spark Plugs 4.0L:
Every 30,000-40,000 miles (48,000-64,000 km)
Transmission Fluid Change:
Every 30,000 miles (48,000 km) or 24 months
Fluid Specifications
Engine Oil 4.0L:
API SG/SH, SAE 10W-30 (check owner's manual for specific viscosity recommendations based on climate)
Engine Oil 2.5L:
API SG/SH, SAE 5W-30 or 10W-30
Coolant:
Chrysler/Dodge/Jeep HOAT (Hybrid Organic Acid Technology) coolant, typically a 50/50 mix with distilled water
Transmission Fluid 42Re:
ATF+3 (Chrysler part number 05010076AA or equivalent)
Transmission Fluid Ax-15:
GL-3 or GL-4 gear oil, SAE 75W-90
Known Issues
Head Gasket 4.0L:
Susceptible to head gasket failure, particularly in earlier models or when overheated
Radiator Leaks:
Plastic end tanks on radiators can crack over time
Leaf Spring Cracks:
Rear leaf springs can crack or sag with age and heavy use
Transfer Case Issues:
Chain stretch or worn bearings in NP231/242 transfer cases
Oil Cooler Lines:
Leaking oil cooler lines on automatic transmissions
📚 Vehicle History
Brand Heritage
Brand:
Jeep, a division of Chrysler Corporation at the time.
Model Evolution
Generation:
Second generation of the Cherokee XJ (introduced in 1984, with significant updates through its lifespan)
Design Philosophy:
Unibody construction, compact SUV, renowned for off-road capability and durability
Production
Production Years:
1984-2001 (North America), longer in other markets
Manufacturing Location:
Toledo, Ohio, USA
🏆 Awards & Recognition
Recognitions
Off Road Capability:
Consistently praised for its off-road prowess and utility, often ranked highly in its class for capability
Durability:
Recognized for its robust construction and longevity, a testament to its simple yet effective design
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