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Jeep Comanche MJ 1984-1996 Service Repair Manual

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🏷️ Basic Information Identification Make: Jeep Model: Comanche Model Code: MJ Production Years: 1984-1992 (Note: Manual covers 1984-1996, implying potential for earlier/later variations or common documentation overlap) Generation Generation: First Generation 👋 Introduction Market Position Target Audience: Professional technicians, experienced DIY mechanics, and Jeep Comanche owners seeking detailed repair information. Competitive Analysis Manual Comparison: Offers comparable depth to factory service manuals and is more comprehensive than basic owner's manuals. Key Features Key Selling Points: Instant download, comprehensive coverage for an extended model range, step-by-step instructions, critical specifications, and illustrations. 📋 Manual Details Coverage Areas Coverage Years: 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996 Included Models: Jeep Comanche MJ (All trims and configurations) Page Count Page Count: Not Specified (PDF, typically comprehensive) Manual Type Manual Type: Service Repair Manual Manual Scope: Factory Service Manual equivalent, Owner's Manual content Language Language: English Format Format: PDF Download Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip Compatibility Operating Systems: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine Mechanical: Full coverage including disassembly, inspection, repair, and reassembly of all engine components. Fuel System: Fuel injection systems, fuel pumps, fuel tanks, lines, and emissions control components. Ignition System: Ignition timing, spark plugs, coils, distributors (if applicable), and electronic control modules. Cooling System: Radiator, water pump, thermostat, cooling fans, and hoses. Lubrication System: Oil pump, oil filter, oil pan, and lubrication passages. Exhaust System: Exhaust manifolds, catalytic converters, mufflers, and pipes. Transmission Manual: Service and repair procedures for manual transmissions. Transmission Automatic: Service and repair procedures for automatic transmissions. Drivetrain: Transfer case, driveshafts, axles, differentials, and CV joints. Suspension System: Front and rear suspension components, including control arms, springs, shocks, and bushings. Steering System: Steering column, steering gear, power steering pump, and linkages. Brake System: Front and rear brakes (disc/drum), ABS system (if equipped), master cylinder, brake lines, and calipers/wheel cylinders. Electrical System: Wiring diagrams, charging system, starting system, lighting, accessories, and diagnostic trouble codes (DTCs). HVAC System: Heating, ventilation, and air conditioning system components and service. Body And Chassis: Body panel removal/installation, frame, doors, windows, bumpers, and interior trim. Body Electronics: Power windows, locks, mirrors, and related control modules. Diagnostic Troubleshooting: Extensive troubleshooting guides and flowcharts for various system issues. Procedures Included Maintenance Procedures: Scheduled maintenance, fluid changes, filter replacements, tune-ups, and inspections. Repair Procedures: Step-by-step repair instructions for all major vehicle systems. Disassembly Assembly: Detailed instructions for removing and reinstalling components and sub-assemblies. Cleaning Reinstallation: Guidelines for cleaning parts during service and proper reinstallation techniques. Torque Specifications: Essential torque values for all critical fasteners. Diagnostic Charts: Flowcharts for diagnosing electrical and mechanical problems. Troubleshooting Guides: Detailed troubleshooting trees and symptom-based diagnostic procedures. Technical Depth Depth Of Coverage: Comprehensive, suitable for professional technicians and advanced DIY mechanics. Skill Level Recommendation: Requires basic knowledge of electrical and mechanical concepts; advanced repairs may require specialized tools. Illustrations Diagrams: Includes illustrations, diagrams, and schematics crucial for understanding complex procedures. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Full Printable Zoom Functionality: YES Binding Type Binding Type: Digital Download (No physical binding) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Options 1: 2.5L AMC I4 (150 ci) Engine Options 2: 4.0L AMC I6 (242 ci) - Popular performance option Engine Options 3: 2.1L VM Motori Turbo Diesel I4 (OM602 based) - Less common, diesel specific service may vary. Performance Horsepower 4.0L Approx: 173-190 hp (varies by year and spec) Torque 4.0L Approx: 220-245 lb-ft (varies by year and spec) Fuel System Fuel Injection Type: Multi-point Fuel Injection (MPI) for 4.0L, Throttle Body Injection (TBI) for 2.5L initially, transitioning to MPI. Technical Specs Block Material: Cast Iron Head Material: Aluminum (4.0L), Cast Iron (2.5L) Valvetrain 4.0L: Overhead Valve (OHV), 12 valves 🔧 Transmission Standard Manual Transmission Options: Aisin AX-5 (4-cyl/base 6-cyl), Aisin AX-15 (6-cyl) Optional Automatic Transmission Options: Chrysler/Jeep A904/A999 (2WD), Chrysler/Jeep A500/42RH (4WD, early models), Chrysler/Jeep 44RE (4WD, later models) Features Transfer Case Options: New Process NP207 (Command-Trac), New Process NP231 (Command-Trac), New Process NP242 (Selec-Trac) 📐 Dimensions Exterior Wheelbase Short: 113.0 inches Wheelbase Long: 120.0 inches Weights Curb Weight Approx Start: 3,400 lbs Curb Weight Approx End: 4,200 lbs 🛡️ Safety Features Ratings Crash Test Data: Limited publicly available NHTSA/IIHS data for MJ Comanche specifically due to its production era and platform sharing with Cherokee XJ. Active Features ABS: Available on later models (typically 4WD variants). Passive Features Airbags: Driver-side airbag introduced in later model years (around 1994/1995). Seatbelts: All seating positions equipped with lap and shoulder belts. 💡 Technology Features Infotainment Audio System: AM/FM radio, cassette player, optional CD player in later models. Basic speaker systems. Driver Assistance Cruise Control: Available as an option on most trims. Connectivity Connectivity Features: Limited to basic power accessories and optional...
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Jeep Comanche MJ 1984-1996 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Comanche
Model Code:
MJ
Production Years:
1984-1992 (Note: Manual covers 1984-1996, implying potential for earlier/later variations or common documentation overlap)
Generation
Generation:
First Generation
👋 Introduction
Market Position
Target Audience:
Professional technicians, experienced DIY mechanics, and Jeep Comanche owners seeking detailed repair information.
Competitive Analysis
Manual Comparison:
Offers comparable depth to factory service manuals and is more comprehensive than basic owner's manuals.
Key Features
Key Selling Points:
Instant download, comprehensive coverage for an extended model range, step-by-step instructions, critical specifications, and illustrations.
📋 Manual Details
Coverage Areas
Coverage Years:
1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996
Included Models:
Jeep Comanche MJ (All trims and configurations)
Page Count
Page Count:
Not Specified (PDF, typically comprehensive)
Manual Type
Manual Type:
Service Repair Manual
Manual Scope:
Factory Service Manual equivalent, Owner's Manual content
Language
Language:
English
Format
Format:
PDF Download
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip
Compatibility
Operating Systems:
All Versions of Windows & Mac
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full coverage including disassembly, inspection, repair, and reassembly of all engine components.
Fuel System:
Fuel injection systems, fuel pumps, fuel tanks, lines, and emissions control components.
Ignition System:
Ignition timing, spark plugs, coils, distributors (if applicable), and electronic control modules.
Cooling System:
Radiator, water pump, thermostat, cooling fans, and hoses.
Lubrication System:
Oil pump, oil filter, oil pan, and lubrication passages.
Exhaust System:
Exhaust manifolds, catalytic converters, mufflers, and pipes.
Transmission Manual:
Service and repair procedures for manual transmissions.
Transmission Automatic:
Service and repair procedures for automatic transmissions.
Drivetrain:
Transfer case, driveshafts, axles, differentials, and CV joints.
Suspension System:
Front and rear suspension components, including control arms, springs, shocks, and bushings.
Steering System:
Steering column, steering gear, power steering pump, and linkages.
Brake System:
Front and rear brakes (disc/drum), ABS system (if equipped), master cylinder, brake lines, and calipers/wheel cylinders.
Electrical System:
Wiring diagrams, charging system, starting system, lighting, accessories, and diagnostic trouble codes (DTCs).
HVAC System:
Heating, ventilation, and air conditioning system components and service.
Body And Chassis:
Body panel removal/installation, frame, doors, windows, bumpers, and interior trim.
Body Electronics:
Power windows, locks, mirrors, and related control modules.
Diagnostic Troubleshooting:
Extensive troubleshooting guides and flowcharts for various system issues.
Procedures Included
Maintenance Procedures:
Scheduled maintenance, fluid changes, filter replacements, tune-ups, and inspections.
Repair Procedures:
Step-by-step repair instructions for all major vehicle systems.
Disassembly Assembly:
Detailed instructions for removing and reinstalling components and sub-assemblies.
Cleaning Reinstallation:
Guidelines for cleaning parts during service and proper reinstallation techniques.
Torque Specifications:
Essential torque values for all critical fasteners.
Diagnostic Charts:
Flowcharts for diagnosing electrical and mechanical problems.
Troubleshooting Guides:
Detailed troubleshooting trees and symptom-based diagnostic procedures.
Technical Depth
Depth Of Coverage:
Comprehensive, suitable for professional technicians and advanced DIY mechanics.
Skill Level Recommendation:
Requires basic knowledge of electrical and mechanical concepts; advanced repairs may require specialized tools.
Illustrations Diagrams:
Includes illustrations, diagrams, and schematics crucial for understanding complex procedures.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Full Printable
Zoom Functionality:
YES
Binding Type
Binding Type:
Digital Download (No physical binding)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Options 1:
2.5L AMC I4 (150 ci)
Engine Options 2:
4.0L AMC I6 (242 ci) - Popular performance option
Engine Options 3:
2.1L VM Motori Turbo Diesel I4 (OM602 based) - Less common, diesel specific service may vary.
Performance
Horsepower 4.0L Approx:
173-190 hp (varies by year and spec)
Torque 4.0L Approx:
220-245 lb-ft (varies by year and spec)
Fuel System
Fuel Injection Type:
Multi-point Fuel Injection (MPI) for 4.0L, Throttle Body Injection (TBI) for 2.5L initially, transitioning to MPI.
Technical Specs
Block Material:
Cast Iron
Head Material:
Aluminum (4.0L), Cast Iron (2.5L)
Valvetrain 4.0L:
Overhead Valve (OHV), 12 valves
🔧 Transmission
Standard
Manual Transmission Options:
Aisin AX-5 (4-cyl/base 6-cyl), Aisin AX-15 (6-cyl)
Optional
Automatic Transmission Options:
Chrysler/Jeep A904/A999 (2WD), Chrysler/Jeep A500/42RH (4WD, early models), Chrysler/Jeep 44RE (4WD, later models)
Features
Transfer Case Options:
New Process NP207 (Command-Trac), New Process NP231 (Command-Trac), New Process NP242 (Selec-Trac)
📐 Dimensions
Exterior
Wheelbase Short:
113.0 inches
Wheelbase Long:
120.0 inches
Weights
Curb Weight Approx Start:
3,400 lbs
Curb Weight Approx End:
4,200 lbs
🛡️ Safety Features
Ratings
Crash Test Data:
Limited publicly available NHTSA/IIHS data for MJ Comanche specifically due to its production era and platform sharing with Cherokee XJ.
Active Features
ABS:
Available on later models (typically 4WD variants).
Passive Features
Airbags:
Driver-side airbag introduced in later model years (around 1994/1995).
Seatbelts:
All seating positions equipped with lap and shoulder belts.
💡 Technology Features
Infotainment
Audio System:
AM/FM radio, cassette player, optional CD player in later models. Basic speaker systems.
Driver Assistance
Cruise Control:
Available as an option on most trims.
Connectivity
Connectivity Features:
Limited to basic power accessories and optional power windows/locks.
🔧 Maintenance
Service Intervals
Oil Change Interval Typical:
Every 3,000-5,000 miles or 3-6 months, depending on oil type and driving conditions.
Tune Up Interval Typical:
Spark plugs and filters every 30,000-60,000 miles; ignition wires as needed.
Coolant Flush Interval Typical:
Every 2 years or 30,000 miles.
Fluid Specifications
Engine Oil Spec 4.0L:
API SG or higher, SAE 10W-30 or 10W-40 (check manual for exact year recommendation).
Transmission Fluid Atf:
Chrysler ATF+4 (or equivalent for earlier transmissions like ATF+3 or Dexron III depending on original fill).
Coolant Type:
Ethylene glycol based, typically green coolant (consult manual for specific OAT/HOAT requirements if updated).
Power Steering Fluid:
ATF+3 or Dexron III (consult manual)
Known Issues
Common Issues Frame Rust:
Rust on frame rails, especially around rear axle and front section, is a significant concern due to age and exposure.
Common Issues Engine 4.0L:
Cracked cylinder heads (later 4.0Ls), oil filter adapter seal leaks, camshaft position sensor failures.
Common Issues Electrical:
Wiring harness degradation, intermittent electrical connections, faulty grounds, PDC (Power Distribution Center) issues.
Common Issues Suspension Steering:
Worn ball joints, tie rod ends, bushings, and steering box wear are common on high-mileage units.
Filter Part Numbers
Oil Filter Example 4.0L:
Wix 51515, Fram PH8A (Check specific year/engine for exact fitment)
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Builds on Jeep's reputation for ruggedness and off-road capability.
Model Evolution
Comanche Development:
Based on the popular Cherokee XJ platform, offering a unibody construction for a pickup truck, which was innovative at the time.
Key Changes Through Years:
Engine upgrades (4.0L I6 introduction), transmission improvements, safety feature additions (airbags, ABS), minor styling tweaks.
Production
Production Period:
1984-1992 (official production for MJ). Manual coverage extends to 1996.
Manufacturing Location:
USA
🏆 Awards & Recognition
Recognitions
Truck Of The Year:
While not directly awarded to the Comanche, its platform sibling, the Cherokee XJ, received numerous accolades for its design and capability during its tenure.
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