Detailed instructions for replacing major and minor components
Engine Rebuild:
Complete engine overhaul procedures
Transmission Rebuild:
Detailed steps for automatic and manual transmission rebuilds
Troubleshooting:
Step-by-step diagnostic procedures for common and complex issues
Electrical Diagnosis:
Wiring diagrams, testing procedures for circuits and components
Body Repair:
Panel alignment, rust repair, trim removal/installation
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to full engine/transmission rebuilds and complex electrical diagnostics.
📊 Manual Specifications
File Format
File Type:
Searchable PDF
Print Quality
Quality:
High-resolution scans with clear diagrams and text
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Option 1:
4.0L Inline-6 (242ci) 'Power Tech' I6
Engine Option 2:
4.7L V8 (285ci) 'PowerTech' V8
Performance 4.0L
Horsepower 4.0L:
185 hp @ 4,600 rpm
Torque 4.0L:
235 lb-ft @ 3,200 rpm
Performance 4.7L
Horsepower 4.7L:
220 hp @ 4,400 rpm
Torque 4.7L:
300 lb-ft @ 3,200 rpm
Fuel System
Fuel Delivery 4.0L:
Multi-point Fuel Injection (MPI)
Fuel Delivery 4.7L:
Multi-point Fuel Injection (MPI)
Emission Controls
Emission System:
Catalytic converter, EGR system, O2 sensors
Engine Codes
4.0L Engine Code:
ERH
4.7L Engine Code:
A8B (early), N/A (later)
🔧 Transmission
Standard Transmission 4.0L
Transmission Type 4.0L:
42RE 4-speed Automatic
Optional Transmission 4.0L
Transmission Type Manual 4.0L:
NV3500 5-speed Manual
Standard Transmission 4.7L
Transmission Type 4.7L:
45RFE 4-speed Automatic (later revised to 5-speed)
Features
Transfer Case Options:
Selec-Trac (NV242) - full-time 4WD; Quadra-Trac II (NV247) - full-time 4WD with electronic control.
Fluid Specifications
42Re Fluid Type:
ATF+4 (MS-9602)
45Rfe Fluid Type:
ATF+4 (MS-9602)
📐 Dimensions
Exterior
Length:
189.8 inches
Width:
73.3 inches
Height:
67.9 inches
Wheelbase:
116.0 inches
Weights
Curb Weight 4.0L:
4,453 lbs
Curb Weight 4.7L:
4,614 lbs
Cargo
Cargo Volume Behind Second Row:
37.2 cubic feet
Cargo Volume Max:
77.0 cubic feet
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance:
4 out of 5 stars (likely for higher trims)
Active Features
ABS:
Standard 4-wheel disc brakes with ABS
Traction Control:
Available
Passive Features
Airbags:
Driver and front passenger airbags
Seatbelts:
3-point seat belts with pretensioners
💡 Technology Features
Infotainment
Audio System:
Optional Infinity Gold premium sound system, CD player, cassette player
Driver Assistance
Cruise Control:
Standard
Auto Headlights:
Available
Connectivity
Connectivity Features:
Limited by era; basic power outlets.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 - 5,000 miles or 3-6 months, depending on driving conditions.
Transmission Service Interval:
Every 30,000 - 60,000 miles, depending on use.
Coolant Flush Interval:
Every 30,000 - 50,000 miles.
Fluid Specifications
Engine Oil 4.0L:
10W-30 (API Service SG or higher)
Engine Oil 4.7L:
5W-30 (API Service SG or higher)
Coolant Type:
Chrysler HOAT (Hybrid Organic Additive Technology) coolant (typically pink or orange)
Fluid Capacities
Engine Oil Capacity 4.0L:
6 quarts (with filter)
Engine Oil Capacity 4.7L:
7 quarts (with filter)
Known Issues
Common Issues List:
Head gasket leaks (especially 4.7L V8), cooling system failures (plastic components), death wobble (steering/suspension alignment issues), transfer case issues (NV247), interior electrical gremlins, starter motor issues.
Filter Part Numbers
Oil Filter 4.0L:
Mopar: MO-090, Wix: 51515
Oil Filter 4.7L:
Mopar: MO-090, Wix: 51515
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Long history of robust, go-anywhere SUVs, starting with the original Willys Jeep.
Model Evolution
Zj To Wj Transition:
Replaced the ZJ generation. The WJ introduced a significant redesign with improved aerodynamics, a more refined interior, and enhanced on-road manners, while retaining strong off-road capabilities.
Mercedes Benz Influence:
The WJ platform benefited from DaimlerChrysler's ownership, incorporating components and engineering from Mercedes-Benz (specifically the ML-Class).
Production
Production Years Wj:
1999-2004
Manufacturing Plant:
Jefferson North Assembly, Detroit, Michigan
🏆 Awards & Recognition
Recognitions
Automotive Press Awards:
Often praised for its refinement and capability compared to competitors of its time.
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