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Jeep Grand Cherokee WG WJ 2002 - 2003 Complete Factory Service / Repair / Workshop Manual

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🏷️ Basic Information Identification Make: Jeep Model: Grand Cherokee Chassis Code: WG / WJ Model Years Covered: 2002, 2003 Codes Engine Codes 2 7 Diesel: VM Motori EXL (425 OHV) Engine Codes 4 0: AMC 242 (ID: 4.0L I6 Power-Tech) Engine Codes 4 7: Jeep PowerTech (ID: 4.7L V8 Magnum) 👋 Introduction Market Position Vehicle Segment: Mid-size/Full-size Sport Utility Vehicle (SUV) Brand Heritage: Jeep is renowned for its off-road prowess and durable vehicles, a legacy reinforced by the Grand Cherokee's blend of luxury and capability. Competitive Analysis Key Competitors: Ford Explorer, Chevrolet TrailBlazer, Toyota 4Runner, Nissan Pathfinder, Dodge Durango, Land Rover Discovery Key Features Vehicle Strengths: Off-road capability (Quadra-Trac II/Quadra-Drive II), comfortable ride, spacious interior, choice of powertrains including a robust V8 and a diesel option. Manual Value Proposition: Provides comprehensive, factory-accurate repair and maintenance information for DIY enthusiasts and professional mechanics, enabling cost-effective upkeep and accurate diagnostics. 📋 Manual Details Coverage Areas Primary Coverage: Complete Factory Service / Repair / Workshop Page Count Estimated Page Count: Likely exceeding 1500 pages (typical for complete factory service manuals of this era) Manual Type Manual Type: Factory Service Manual (FSM) / Workshop Manual Language Language: English Format Delivery Format: Digital Download (PDF inside ZIP archive) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, inspection, repair, overhaul for all listed engine variants (2.7 Diesel, 4.0L I6, 4.7L V8). Includes cylinder head, block, pistons, rings, crankshaft, camshaft, valve train, timing systems, oil pump, lubrication. Engine Electrical: Ignition system, fuel injection system (MPI), sensors (oxygen, MAP, crank position, cam position, etc.), starting system, charging system (alternator), engine control unit (ECU) diagnostics and wiring diagrams. Transmission Drivetrain: Automatic transmission (e.g., 42RE, 45RFE/48RE) and manual transmission (if applicable, though less common for this generation). Transfer case operation and repair, driveshafts, axles, CV joints. Brakes: Hydraulic brake system, ABS (Anti-lock Braking System) diagnostics and repair, brake fluid specifications, rotor and pad replacement, caliper service, parking brake system. Suspension Steering: Front and rear suspension components (control arms, ball joints, bushings, springs, shocks/struts), steering system (power steering pump, steering gear, tie rods), alignment specifications. Cooling Heating Ac: Radiator, cooling fan, water pump, thermostat, coolant specifications, heater core, A/C system (compressor, refrigerant, diagnosis). Fuel System: Fuel tank, fuel pump, fuel filter, fuel injectors, fuel pressure regulator, emissions control systems (catalytic converter, EVAP). Specifics for diesel fuel system as well. Electrical Body Control: Lighting systems (headlights, taillights, interior), power windows, power locks, mirrors, wipers, horn, body control modules (BCM), multiplex systems (if present), wiring diagrams for all circuits. Body Chassis: Body panel removal/installation, door mechanisms, interior trim, dashboard, seat mechanisms, body repair procedures, chassis structure, corrosion protection. Procedures Included Scheduled Maintenance: Oil change intervals, fluid flush and replacement schedules (coolant, brake fluid, transmission fluid, power steering fluid), filter replacement (oil, fuel, air, cabin), spark plug replacement, tire rotation and balancing. Diagnostic Troubleshooting: Systematic troubleshooting guides for common symptoms, diagnostic trouble codes (DTCs), wiring diagram interpretation for fault finding. Repair Overhaul: Detailed step-by-step instructions for component removal, repair, and reinstallation for virtually all vehicle systems. Includes engine rebuilds, transmission overhauls, suspension component replacement, brake system repairs. Component Replacement: Specific procedures for replacing common wear items and major components such as alternators, starters, fuel pumps, water pumps, radiators, clutch kits (if applicable), brake pads, rotors, suspension arms, steering racks. Electrical Diagnostics: Troubleshooting of electrical circuits, component testing, using multimeters and oscilloscopes, interpreting wiring diagrams, diagnosing sensor faults, starter and charging system issues. Technical Depth Depth Of Coverage: Comprehensive. Covers everything from basic fluid changes and filter replacements to complete engine and transmission rebuilds, complex electrical diagnostics, and body panel repairs. This is a factory-level document. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Yes Zoom Functionality: Yes Manual Quality: Factory Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine 2 7 Diesel Engine Type: 2.7L Inline-4 Turbo Diesel Engine Code: VM Motori EXL (425 OHV) Displacement: 2700 cc Horsepower Est: ~163 hp @ 4000 rpm Torque Est: ~295 lb-ft @ 1800 rpm Fuel System: Common Rail Direct Injection (CRD) Primary Engine 4 0 Engine Type: 4.0L Inline-6 (I6) Engine Code: AMC 242 / Power-Tech Displacement: 3956 cc Horsepower Est: ~195 hp @ 4600 rpm Torque Est: ~230 lb-ft @ 3200 rpm Fuel System: Multi-Point Fuel Injection (MPI) Primary Engine 4 7 Engine Type: 4.7L V8 (Magnum) Engine Code: Jeep Power-Tech Displacement: 4701 cc Horsepower Est: ~235 hp @ 4700 rpm (standard), ~255 hp @ 4700 rpm (High Output) Torque Est: ~295 lb-ft @ 3200 rpm (standard), ~325 lb-ft @ 3800 rpm (High Output) Fuel System: Multi-Point Fuel Injection (MPI) 🔧 Transmission Standard Transmission Automatic Transmission: 4-speed automatic (e.g., 42RE for 4.0L, 45RFE/48RE for 4.7L and some 4.0L) Optional Transmission Manual Transmission: Less common, but a 5-speed manual (NV3550) might...
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Jeep Grand Cherokee WG WJ 2002 - 2003 Complete Factory Service / Repair / Workshop ManualJeep Grand Cherokee WG WJ 2002 - 2003 Complete Factory Service / Repair / Workshop ManualJeep Grand Cherokee WG WJ 2002 - 2003 Complete Factory Service / Repair / Workshop Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Grand Cherokee
Chassis Code:
WG / WJ
Model Years Covered:
2002, 2003
Codes
Engine Codes 2 7 Diesel:
VM Motori EXL (425 OHV)
Engine Codes 4 0:
AMC 242 (ID: 4.0L I6 Power-Tech)
Engine Codes 4 7:
Jeep PowerTech (ID: 4.7L V8 Magnum)
👋 Introduction
Market Position
Vehicle Segment:
Mid-size/Full-size Sport Utility Vehicle (SUV)
Brand Heritage:
Jeep is renowned for its off-road prowess and durable vehicles, a legacy reinforced by the Grand Cherokee's blend of luxury and capability.
Competitive Analysis
Key Competitors:
Ford Explorer, Chevrolet TrailBlazer, Toyota 4Runner, Nissan Pathfinder, Dodge Durango, Land Rover Discovery
Key Features
Vehicle Strengths:
Off-road capability (Quadra-Trac II/Quadra-Drive II), comfortable ride, spacious interior, choice of powertrains including a robust V8 and a diesel option.
Manual Value Proposition:
Provides comprehensive, factory-accurate repair and maintenance information for DIY enthusiasts and professional mechanics, enabling cost-effective upkeep and accurate diagnostics.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Factory Service / Repair / Workshop
Page Count
Estimated Page Count:
Likely exceeding 1500 pages (typical for complete factory service manuals of this era)
Manual Type
Manual Type:
Factory Service Manual (FSM) / Workshop Manual
Language
Language:
English
Format
Delivery Format:
Digital Download (PDF inside ZIP archive)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, inspection, repair, overhaul for all listed engine variants (2.7 Diesel, 4.0L I6, 4.7L V8). Includes cylinder head, block, pistons, rings, crankshaft, camshaft, valve train, timing systems, oil pump, lubrication.
Engine Electrical:
Ignition system, fuel injection system (MPI), sensors (oxygen, MAP, crank position, cam position, etc.), starting system, charging system (alternator), engine control unit (ECU) diagnostics and wiring diagrams.
Transmission Drivetrain:
Automatic transmission (e.g., 42RE, 45RFE/48RE) and manual transmission (if applicable, though less common for this generation). Transfer case operation and repair, driveshafts, axles, CV joints.
Brakes:
Hydraulic brake system, ABS (Anti-lock Braking System) diagnostics and repair, brake fluid specifications, rotor and pad replacement, caliper service, parking brake system.
Suspension Steering:
Front and rear suspension components (control arms, ball joints, bushings, springs, shocks/struts), steering system (power steering pump, steering gear, tie rods), alignment specifications.
Cooling Heating Ac:
Radiator, cooling fan, water pump, thermostat, coolant specifications, heater core, A/C system (compressor, refrigerant, diagnosis).
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel injectors, fuel pressure regulator, emissions control systems (catalytic converter, EVAP). Specifics for diesel fuel system as well.
Electrical Body Control:
Lighting systems (headlights, taillights, interior), power windows, power locks, mirrors, wipers, horn, body control modules (BCM), multiplex systems (if present), wiring diagrams for all circuits.
Body Chassis:
Body panel removal/installation, door mechanisms, interior trim, dashboard, seat mechanisms, body repair procedures, chassis structure, corrosion protection.
Procedures Included
Scheduled Maintenance:
Oil change intervals, fluid flush and replacement schedules (coolant, brake fluid, transmission fluid, power steering fluid), filter replacement (oil, fuel, air, cabin), spark plug replacement, tire rotation and balancing.
Diagnostic Troubleshooting:
Systematic troubleshooting guides for common symptoms, diagnostic trouble codes (DTCs), wiring diagram interpretation for fault finding.
Repair Overhaul:
Detailed step-by-step instructions for component removal, repair, and reinstallation for virtually all vehicle systems. Includes engine rebuilds, transmission overhauls, suspension component replacement, brake system repairs.
Component Replacement:
Specific procedures for replacing common wear items and major components such as alternators, starters, fuel pumps, water pumps, radiators, clutch kits (if applicable), brake pads, rotors, suspension arms, steering racks.
Electrical Diagnostics:
Troubleshooting of electrical circuits, component testing, using multimeters and oscilloscopes, interpreting wiring diagrams, diagnosing sensor faults, starter and charging system issues.
Technical Depth
Depth Of Coverage:
Comprehensive. Covers everything from basic fluid changes and filter replacements to complete engine and transmission rebuilds, complex electrical diagnostics, and body panel repairs. This is a factory-level document.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Yes
Zoom Functionality:
Yes
Manual Quality:
Factory
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine 2 7 Diesel
Engine Type:
2.7L Inline-4 Turbo Diesel
Engine Code:
VM Motori EXL (425 OHV)
Displacement:
2700 cc
Horsepower Est:
~163 hp @ 4000 rpm
Torque Est:
~295 lb-ft @ 1800 rpm
Fuel System:
Common Rail Direct Injection (CRD)
Primary Engine 4 0
Engine Type:
4.0L Inline-6 (I6)
Engine Code:
AMC 242 / Power-Tech
Displacement:
3956 cc
Horsepower Est:
~195 hp @ 4600 rpm
Torque Est:
~230 lb-ft @ 3200 rpm
Fuel System:
Multi-Point Fuel Injection (MPI)
Primary Engine 4 7
Engine Type:
4.7L V8 (Magnum)
Engine Code:
Jeep Power-Tech
Displacement:
4701 cc
Horsepower Est:
~235 hp @ 4700 rpm (standard), ~255 hp @ 4700 rpm (High Output)
Torque Est:
~295 lb-ft @ 3200 rpm (standard), ~325 lb-ft @ 3800 rpm (High Output)
Fuel System:
Multi-Point Fuel Injection (MPI)
🔧 Transmission
Standard Transmission
Automatic Transmission:
4-speed automatic (e.g., 42RE for 4.0L, 45RFE/48RE for 4.7L and some 4.0L)
Optional Transmission
Manual Transmission:
Less common, but a 5-speed manual (NV3550) might have been available in specific markets or trims.
Features
Transfer Case:
Quadra-Trac II (NV247) full-time 4WD, or optional Quadra-Drive II with electronic limited-slip differentials (ELSD).
Fluid Specifications
Automatic Transmission Fluid:
ATF+4 (Chrysler Material Standard MS-9602)
📐 Dimensions
Exterior Dimensions
Wheelbase:
Approx. 116.0 inches (2946 mm)
Length:
Approx. 184.6 inches (4690 mm)
Width:
Approx. 74.9 inches (1903 mm)
Height:
Approx. 67.5 inches (1715 mm)
Weights
Curb Weight Est:
Approx. 4,000 - 4,500 lbs (1814 - 2041 kg), varies by engine and equipment.
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Test:
Generally rated 'Good' for driver and passenger in frontal impacts (IIHS).
NHTSA Side Impact Test:
Varied ratings, check specific vehicle build for details.
Active Features
Antilock Brakes:
Standard on all models (ABS).
Traction Control:
Available, often linked with 4WD systems.
Passive Features
Airbags:
Front airbags, available side curtain airbags.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD players, optional Infinity audio systems, available CD changer.
Navigation:
Optional factory navigation system available on higher trims.
Driver Assistance
Cruise Control:
Standard feature.
Parking Sensors:
Available rear parking assist sensors on select models.
Connectivity
Remote Keyless Entry:
Standard feature.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 to 7,500 miles (5,000 to 12,000 km) or 6-12 months, depending on oil type and driving conditions. Consult manual for specifics.
Transmission Fluid Change:
Every 30,000 to 60,000 miles (48,000 to 96,000 km), depending on usage. High-stress driving may require more frequent changes.
Coolant Flush:
Every 30,000 to 100,000 miles (48,000 to 160,000 km) or 2-5 years, depending on coolant type. Consult manual for OAT vs. HOAT.
Fluid Specifications
Engine Oil Spec 4 0:
API SP/SN/SM/SL or ILSAC GF-6/GF-5/GF-4, SAE 10W-30 (preferred) or 5W-30. Check oil cap.
Engine Oil Spec 4 7:
API SP/SN/SM/SL or ILSAC GF-6/GF-5/GF-4, SAE 5W-30 (preferred) or 10W-30. Check oil cap.
Engine Oil Spec 2 7 Diesel:
API CJ-4 or CK-4, SAE 5W-40 or 15W-40 (depending on climate). Consult manual for exact diesel specifications.
Known Issues
Common Issues 4 0 Engine:
Head gasket leaks (especially earlier versions), exhaust manifold cracks, intake manifold gasket leaks, oil filter housing leaks.
Common Issues 4 7 Engine:
Head gasket failures (especially early versions), intake manifold cracks, oil sludge buildup if not maintained properly, valve seat issues.
Common Issues Diesel:
Glow plug issues, EGR valve problems, potential fuel injector issues, turbocharger wear.
Common Issues Transmission:
Slipping or delayed shifts, torque converter issues, cooling system leaks impacting transmission fluid.
Common Issues Suspension:
Worn control arm bushings, ball joints, tie rod ends, premature wear of shocks/struts.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Founded on military utility vehicles (Willys MB), Jeep has consistently produced capable off-road vehicles for decades.
Model Evolution
Wj Generation:
The WJ generation (1999-2004) represented a significant step up in refinement and luxury for the Grand Cherokee, moving from its more utilitarian roots.
Production
Manufacturing Locations:
Jefferson North Assembly Plant in Detroit, Michigan, USA.
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Picks:
May have received good ratings from IIHS for crashworthiness in certain model years, but specific awards should be verified.
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