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Jeep Grand Cherokee WJ 2003 Repair Service Manual

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🏷️ Basic Information Identification Make: Jeep Model: Grand Cherokee Year: 2003 Platform: WJ Codes Chassis Code: WJ Factory Manual Code: Unknown (specific codes vary by publication) 👋 Introduction Market Position Segment: Mid-size Luxury SUV Target Audience: Families, off-road enthusiasts, luxury vehicle buyers Competitive Analysis Key Competitors: Ford Explorer, Toyota 4Runner, Chevrolet TrailBlazer, Land Rover Discovery Segment Strength: Off-road capability, comfortable ride, available premium features Key Features Powertrain Options: Renowned inline-6 and V8 engines, advanced 4WD systems Capability: Strong towing capacity, significant off-road prowess Interior Comfort: Spacious cabin, optional leather seating, premium audio systems 📋 Manual Details Coverage Areas Primary Coverage: North America Secondary Coverage: Global (technical specifications are largely universal) Page Count Estimated Page Count: Approximately 2000+ pages (typical for comprehensive service manuals) Manual Type Type: Factory Service Manual (FSM) Purpose: Professional Technician Repair and Service Language Language: English Format Format: PDF Download Accessibility: Instant Download 📖 Manual Coverage Systems Covered Engine Mechanical: 4.0L (136HP) PowerTech I-6, 4.7L (235HP) High Output V8 Magnum Engine Management: Fuel injection, ignition system, emissions control (OBD-II diagnostics) Transmission Manual: NV3500 (5-speed manual, less common) Transmission Automatic: 42RE (4-speed automatic - RWD), 45RFE/545RFE (4/5-speed automatic - 4WD/QDII) Drivetrain: Quadra-Trac II (4WD), Quadra-Drive II (4WD with electronic limited slip differentials) Suspension: Front: Solid axle with radius arms, Rear: Multi-link solid axle Brakes: Front: Ventilated discs, Rear: Solid discs (ABS, EBD, BAS) Steering: Power-assisted recirculating ball Electrical: 12V system, charging, starting, lighting, power accessories, body control module (BCM) HVAC: Heating, Ventilation, Air Conditioning (manual and automatic climate control) Body And Frame: Unibody construction, exterior panels, interior trim, glass Restraints: Airbags (driver, passenger, side), seat belts Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotations Diagnostic Troubleshooting: Symptom-based diagnostics, diagnostic trouble codes (DTCs), wiring diagrams, component testing Repair Procedures: Engine assembly/disassembly, transmission overhaul, brake system repairs, suspension component replacement Component Replacement: Alternator, starter, water pump, fuel pump, ignition coils, sensors, radiators, etc. Alignment And Balancing: Wheel alignment specifications, balancing procedures Electrical System Repair: Wiring harness repair, component testing, charging system diagnosis HVAC System Service: Refrigerant service, component replacement (compressor, condenser, evaporator) Body And Interior: Panel replacement, trim removal/installation, glass replacement Torque Specifications: Detailed torque values for all fasteners Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission rebuilds Diagnostics: Advanced diagnostic procedures, including scan tool data interpretation and circuit testing Wiring Diagrams: Detailed electrical schematics for all vehicle systems Special Tools: Identification of required special tools for specific repairs 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable (typically) Print Quality Resolution: High (suitable for printing) Graphics: Clear diagrams, illustrations, and photographs Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine 1 Displacement: 4.0 Liters (3952 cc) Engine 1 Configuration: Inline 6-cylinder (I6) Engine 1 Valvetrain: Overhead Valve (OHV), 2 valves per cylinder Engine 1 Horsepower: 136 hp @ 3600 rpm Engine 1 Torque: 235 lb-ft @ 3200 rpm Engine 1 Bore X Stroke: 3.88 in x 3.56 in (98.5 mm x 90.5 mm) Engine 1 Compression Ratio: 8.8:1 Engine 1 Fuel Requirement: 87 Octane Unleaded Gasoline Secondary Engine Engine 2 Displacement: 4.7 Liters (4701 cc) Engine 2 Configuration: V8 Engine 2 Valvetrain: Overhead Valve (OHV), 2 valves per cylinder Engine 2 Horsepower: 235 hp @ 4700 rpm Engine 2 Torque: 300 lb-ft @ 3200 rpm Engine 2 Bore X Stroke: 3.88 in x 3.31 in (98.5 mm x 84.1 mm) Engine 2 Compression Ratio: 9.1:1 Engine 2 Fuel Requirement: 87 Octane Unleaded Gasoline Fuel System Induction: Multi-port Fuel Injection (MPI) Ignition: Distributorless Ignition System (DIS) / Coil-on-Plug (COP) depending on engine variant 🔧 Transmission Standard Transmission Type: 4-speed Automatic Transmission Model Rwd: 42RE Transmission Model 4Wd: 45RFE / 545RFE Optional Transmission Type Optional: 5-speed Manual Transmission Model Manual: NV3500 Features Overdrive: Yes (4th gear) Transfer Case: NV242 (Selec-Trac II - 2WD/4WD Full-Time), NV247 (Quadra-Trac II - 4WD Full-Time with 2-Speed), NV247QD (Quadra-Drive II - 4WD Full-Time with 2-Speed and ELSD) Transmission Fluid Spec 42Re: ATF+4 (MS-9602) Transmission Fluid Spec 45Rfe 545Rfe: ATF+4 (MS-9602) 📐 Dimensions Exterior Length: 187.8 inches (4770 mm) Width: 73.3 inches (1862 mm) Height: 67.8 inches (1722 mm) Wheelbase: 116.0 inches (2946 mm) Ground Clearance: 8.7 inches (221 mm) Approach Angle: 37.7 degrees Departure Angle: 29.5 degrees Breakover Angle: 23.5 degrees Interior Passenger Volume: 105.0 cubic feet (2973 liters) Cargo Cargo Volume Behind 2Nd Row: 37.5 cubic feet (1062 liters) Cargo Volume Behind 1St Row: 77.0 cubic feet (2180 liters) Weights Curb Weight: 4,317 - 4,584 lbs (1958 - 2079 kg) Gross Vehicle Weight Rating: 5,500 - 5,700 lbs (2495 - 2585 kg) Towing Capacity: Up to 5,000 lbs (2268 kg) with proper equipment 🛡️ Safety Features Ratings NHTSA Rollover Resistance: 4/5 stars Active Features ABS: Standard Anti-lock Braking System Ebd: Standard Electronic Brakeforce Distribution Traction...
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Jeep Grand Cherokee WJ 2003 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Grand Cherokee
Year:
2003
Platform:
WJ
Codes
Chassis Code:
WJ
Factory Manual Code:
Unknown (specific codes vary by publication)
👋 Introduction
Market Position
Segment:
Mid-size Luxury SUV
Target Audience:
Families, off-road enthusiasts, luxury vehicle buyers
Competitive Analysis
Key Competitors:
Ford Explorer, Toyota 4Runner, Chevrolet TrailBlazer, Land Rover Discovery
Segment Strength:
Off-road capability, comfortable ride, available premium features
Key Features
Powertrain Options:
Renowned inline-6 and V8 engines, advanced 4WD systems
Capability:
Strong towing capacity, significant off-road prowess
Interior Comfort:
Spacious cabin, optional leather seating, premium audio systems
📋 Manual Details
Coverage Areas
Primary Coverage:
North America
Secondary Coverage:
Global (technical specifications are largely universal)
Page Count
Estimated Page Count:
Approximately 2000+ pages (typical for comprehensive service manuals)
Manual Type
Type:
Factory Service Manual (FSM)
Purpose:
Professional Technician Repair and Service
Language
Language:
English
Format
Format:
PDF Download
Accessibility:
Instant Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
4.0L (136HP) PowerTech I-6, 4.7L (235HP) High Output V8 Magnum
Engine Management:
Fuel injection, ignition system, emissions control (OBD-II diagnostics)
Transmission Manual:
NV3500 (5-speed manual, less common)
Transmission Automatic:
42RE (4-speed automatic - RWD), 45RFE/545RFE (4/5-speed automatic - 4WD/QDII)
Drivetrain:
Quadra-Trac II (4WD), Quadra-Drive II (4WD with electronic limited slip differentials)
Suspension:
Front: Solid axle with radius arms, Rear: Multi-link solid axle
Brakes:
Front: Ventilated discs, Rear: Solid discs (ABS, EBD, BAS)
Steering:
Power-assisted recirculating ball
Electrical:
12V system, charging, starting, lighting, power accessories, body control module (BCM)
HVAC:
Heating, Ventilation, Air Conditioning (manual and automatic climate control)
Body And Frame:
Unibody construction, exterior panels, interior trim, glass
Restraints:
Airbags (driver, passenger, side), seat belts
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotations
Diagnostic Troubleshooting:
Symptom-based diagnostics, diagnostic trouble codes (DTCs), wiring diagrams, component testing
Repair Procedures:
Engine assembly/disassembly, transmission overhaul, brake system repairs, suspension component replacement
Component Replacement:
Alternator, starter, water pump, fuel pump, ignition coils, sensors, radiators, etc.
Alignment And Balancing:
Wheel alignment specifications, balancing procedures
Electrical System Repair:
Wiring harness repair, component testing, charging system diagnosis
HVAC System Service:
Refrigerant service, component replacement (compressor, condenser, evaporator)
Body And Interior:
Panel replacement, trim removal/installation, glass replacement
Torque Specifications:
Detailed torque values for all fasteners
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds
Diagnostics:
Advanced diagnostic procedures, including scan tool data interpretation and circuit testing
Wiring Diagrams:
Detailed electrical schematics for all vehicle systems
Special Tools:
Identification of required special tools for specific repairs
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable (typically)
Print Quality
Resolution:
High (suitable for printing)
Graphics:
Clear diagrams, illustrations, and photographs
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine 1 Displacement:
4.0 Liters (3952 cc)
Engine 1 Configuration:
Inline 6-cylinder (I6)
Engine 1 Valvetrain:
Overhead Valve (OHV), 2 valves per cylinder
Engine 1 Horsepower:
136 hp @ 3600 rpm
Engine 1 Torque:
235 lb-ft @ 3200 rpm
Engine 1 Bore X Stroke:
3.88 in x 3.56 in (98.5 mm x 90.5 mm)
Engine 1 Compression Ratio:
8.8:1
Engine 1 Fuel Requirement:
87 Octane Unleaded Gasoline
Secondary Engine
Engine 2 Displacement:
4.7 Liters (4701 cc)
Engine 2 Configuration:
V8
Engine 2 Valvetrain:
Overhead Valve (OHV), 2 valves per cylinder
Engine 2 Horsepower:
235 hp @ 4700 rpm
Engine 2 Torque:
300 lb-ft @ 3200 rpm
Engine 2 Bore X Stroke:
3.88 in x 3.31 in (98.5 mm x 84.1 mm)
Engine 2 Compression Ratio:
9.1:1
Engine 2 Fuel Requirement:
87 Octane Unleaded Gasoline
Fuel System
Induction:
Multi-port Fuel Injection (MPI)
Ignition:
Distributorless Ignition System (DIS) / Coil-on-Plug (COP) depending on engine variant
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic
Transmission Model Rwd:
42RE
Transmission Model 4Wd:
45RFE / 545RFE
Optional
Transmission Type Optional:
5-speed Manual
Transmission Model Manual:
NV3500
Features
Overdrive:
Yes (4th gear)
Transfer Case:
NV242 (Selec-Trac II - 2WD/4WD Full-Time), NV247 (Quadra-Trac II - 4WD Full-Time with 2-Speed), NV247QD (Quadra-Drive II - 4WD Full-Time with 2-Speed and ELSD)
Transmission Fluid Spec 42Re:
ATF+4 (MS-9602)
Transmission Fluid Spec 45Rfe 545Rfe:
ATF+4 (MS-9602)
📐 Dimensions
Exterior
Length:
187.8 inches (4770 mm)
Width:
73.3 inches (1862 mm)
Height:
67.8 inches (1722 mm)
Wheelbase:
116.0 inches (2946 mm)
Ground Clearance:
8.7 inches (221 mm)
Approach Angle:
37.7 degrees
Departure Angle:
29.5 degrees
Breakover Angle:
23.5 degrees
Interior
Passenger Volume:
105.0 cubic feet (2973 liters)
Cargo
Cargo Volume Behind 2Nd Row:
37.5 cubic feet (1062 liters)
Cargo Volume Behind 1St Row:
77.0 cubic feet (2180 liters)
Weights
Curb Weight:
4,317 - 4,584 lbs (1958 - 2079 kg)
Gross Vehicle Weight Rating:
5,500 - 5,700 lbs (2495 - 2585 kg)
Towing Capacity:
Up to 5,000 lbs (2268 kg) with proper equipment
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance:
4/5 stars
Active Features
ABS:
Standard Anti-lock Braking System
Ebd:
Standard Electronic Brakeforce Distribution
Traction Control:
Available Traction Control System (TCS)
Stability Control:
Available Electronic Stability Program (ESP)
Passive Features
Airbags Front:
Standard driver and front passenger airbags
Airbags Side:
Optional front side-impact airbags
Seatbelts:
3-point front and rear seat belts with pretensioners
💡 Technology Features
Infotainment
Audio System:
Available premium Infinity Gold sound system with CD player, cassette, and optional satellite radio.
Navigation:
Optional factory navigation system.
Driver Assistance
Cruise Control:
Standard cruise control.
Parking Sensors:
Optional rear parking assist sensors.
Connectivity
Phone Integration:
Optional factory installed Uconnect hands-free system (later in the WJ generation).
🔧 Maintenance
Service Intervals
Oil Change Interval Severe:
3,000 miles (4,800 km) or 3 months
Oil Change Interval Normal:
7,500 miles (12,000 km) or 6 months (synthetic blend)
Air Filter Replacement:
15,000 - 30,000 miles (24,000 - 48,000 km), or as needed based on conditions
Transmission Fluid Change:
60,000 - 100,000 miles (96,000 - 160,000 km), or under severe usage conditions
Coolant Flush:
100,000 miles (160,000 km) or 5 years for original fill; subsequent flushes every 60,000 miles (96,000 km) or 5 years
Fluid Specifications
Engine Oil Spec:
SAE 5W-30 (preferred) or 10W-30 (API Service SG or higher), meeting MS-6395
Engine Coolant Spec:
Mopar HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, P/N 05010011AA or equivalent
Brake Fluid Spec:
DOT 3
Power Steering Fluid Spec:
ATF+4 (MS-9602)
Known Issues
Common Issues Overview:
WJ Grand Cherokees are known for certain potential issues that are well-documented and covered in detail by comprehensive service manuals.
Cracked Cylinder Heads 47 Liter:
The 4.7L V8 engine can be prone to cracking cylinder heads, particularly around the spark plug wells. The manual will detail inspection and replacement procedures.
Death Wobble:
A phenomenon often referred to as 'death wobble' can affect the steering and suspension, typically due to worn steering/suspension components like track bar bushings, ball joints, or tie rod ends. The manual provides diagnostic steps.
Transfer Case Actuator Failure:
The transfer case actuator motor for Selec-Trac and Quadra-Trac systems can fail, leading to engagement issues. Manual covers diagnosis and repair.
Heater Core Leaks:
Heater core failures can lead to coolant leaks into the cabin. The manual details the complex procedure for replacement.
Power Window Motors:
Power window regulators and motors can fail over time. The manual covers their replacement.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Jeep has a long-standing heritage in off-road vehicles, dating back to WWII.
Model Evolution
Wj Generation Start:
The WJ Grand Cherokee was introduced for the 1999 model year.
Wj Generation End:
The WJ generation ran from 1999 to 2004.
Model Year Updates 2003:
The 2003 model year saw minor updates, including refinements to interior materials and optional features.
Production
Manufacturing Location:
Detroit, Michigan, USA
🏆 Awards & Recognition
Recognitions
Off Road Capability Awards:
Jeep vehicles, including the Grand Cherokee, are consistently recognized for their off-road prowess by various automotive publications and off-road enthusiasts.
SUV Of The Year:
While specific awards for the 2003 model year may vary, the Grand Cherokee platform has historically received numerous accolades for its blend of luxury, capability, and utility.
Ratings
Consumer Satisfaction:
Subject to individual owner experiences, but generally considered a capable and durable vehicle with proper maintenance.
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