Jeep Grand Cherokee WJ 2001 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Jeep Model: Grand Cherokee Year: 2001 Generation: WJ Chassis Code: WJ Codes Engine Codes: 4.0L (ID: ERH), 4.7L (ID: AFA, AFK) Transmission Codes: 42RE (4.0L), 45RFE/545RFE (4.7L) 👋 Introduction Market Position Market Position: The Jeep Grand Cherokee WJ (1999-2004) represented Jeep's move into the mid-size luxury SUV segment, competing with vehicles like the Ford Explorer, Chevrolet Blazer, and Toyota 4Runner, while also offering significant off-road capability. Competitive Analysis Competitive Analysis: The WJ Grand Cherokee distinguished itself with its unibody construction offering a more refined on-road ride compared to body-on-frame SUVs, while retaining Jeep's legendary off-road prowess through its advanced 4WD systems (Quadra-Trac II and Quadra-Drive). Key Features Key Features: Available with either the robust 4.0L inline-six or the more powerful 4.7L V8 engine, advanced four-wheel-drive systems, comfortable interior, and substantial towing capacity. 📋 Manual Details Coverage Areas Coverage Areas: Engine, Transmission, Drivetrain, Brakes, Suspension, Steering, Electrical System, HVAC, Body, Chassis, Diagnostics, Troubleshooting, Maintenance Page Count Page Count: Approximately 2000+ pages (estimated for comprehensive workshop manuals of this era) Manual Type Manual Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair procedures, specifications for 4.0L Power Tech I6 and 4.7L Power Tech V8 engines. Transmission: Service and repair for 42RE (4.0L) and 45RFE/545RFE (4.7L) automatic transmissions, including torque converter, valve body, and clutch packs. Drivetrain: Front and rear axle service, differentials (open, Trac-Lok, Quadra-Drive), NV242 and NV247 transfer cases, driveshafts, and U-joints. Brakes: Front and rear disc brake systems, ABS (Anti-lock Braking System), brake fluid specifications, rotor and pad replacement, caliper service. Suspension: Front and rear suspension component service (control arms, ball joints, bushings, springs, shocks), alignment specifications. Steering: Power steering system diagnosis and repair, steering gear and linkage service, steering column. Electrical System: Wiring diagrams, component locations, fuse box layouts, battery, charging system (alternator), starting system (starter motor). Body: Body panel removal and installation, door mechanisms, glass, interior trim, body hardware, paint and rust prevention. HVAC: Heating, ventilation, and air conditioning (HVAC) system service, refrigerant handling, component testing, and repair. Fuel System: Fuel tank, fuel pump, fuel injectors, fuel filter, fuel pressure regulator. Cooling System: Radiator, water pump, thermostat, coolant specifications, hoses, fan. Exhaust System: Exhaust manifolds, catalytic converter, mufflers, pipes, hangers. Ignition System: Spark plugs, ignition coils, ignition control module (ICM), timing. Emission Control: EGR system, PCV system, evaporative emission control (EVAP). Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt service. Diagnostics: System-specific diagnostic procedures, trouble code (DTC) interpretation, diagnostic flowcharts. Repair: Step-by-step repair instructions for all major vehicle components and systems. Troubleshooting: Guidance for identifying and resolving common and uncommon vehicle issues. Installation: Procedures for installing new or replacement parts. Rebuilding: Detailed instructions for engine and transmission rebuilds. Torque Specifications: Specific torque values for all critical fasteners. Technical Depth Technical Depth: Comprehensive: Covers basic maintenance to complete overhaul and advanced diagnostics, suitable for professional mechanics and advanced DIY enthusiasts. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Quality: High-resolution scans of original factory documentation, ensuring clarity of text and diagrams. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) Searchability Searchability: Searchable text within PDF for quick access to information. Illustrations Illustrations: Includes detailed diagrams, exploded views, and schematics. ⚙️ Engine Specifications Primary Engine 4.0L Power Tech I6: Displacement: 3952cc (242 cu. in.), Bore x Stroke: 3.88 x 3.41 in., Compression Ratio: 8.7:1, Horsepower: 190 hp @ 4600 rpm, Torque: 235 lb-ft @ 3200 rpm. 4.7L Power Tech V8: Displacement: 4701cc (287 cu. in.), Bore x Stroke: 3.88 x 3.31 in., Compression Ratio: 9.0:1, Horsepower: 220 hp @ 4400 rpm (later models 235 hp @ 4800 rpm), Torque: 285 lb-ft @ 3200 rpm (later models 300 lb-ft @ 3200 rpm). Performance Engine Management: Sequential multi-port fuel injection (MPI), OBD-II compliant. Fuel System Fuel Type: Unleaded gasoline (87 octane recommended, higher octane for 4.7L recommended for optimal performance). Fuel Capacity: 20.5 gallons (77.6 Liters) Cooling System Coolant Capacity: Approx. 11.5 quarts (10.9 Liters) Oil Capacity 4.0L Oil Capacity: 5.0 quarts (4.7 Liters) with filter 4.7L Oil Capacity: 5.5 quarts (5.2 Liters) with filter Oil Type Recommended Oil: SAE 5W-30 (API Certified, meets Chrysler MS-6395 specification) 🔧 Transmission Standard Transmission 40L: 42RE 4-speed automatic Optional Transmission 47L: 45RFE / 545RFE 4-speed automatic (Note: 545RFE is an evolution of the 45RFE with 5 speeds electronically controlled). Features Overdrive: All automatic transmissions feature overdrive (4th gear). Transmission Fluid: ATF+4 (Chrysler specification) Transmission Fluid Capacity 42Re Capacity: Approx. 9.0 quarts (8.5 Liters) dry fill 45Rfe 545Rfe Capacity: Approx. 10.5 quarts (9.9 Liters) dry fill 📐 Dimensions Exterior Wheelbase: 111.6 inches (2835 mm) Length: 181.5 inches (4610 mm) Width: 71.8 inches (1824 mm) Height: 66.0 inches (1676...
The Jeep Grand Cherokee WJ (1999-2004) represented Jeep's move into the mid-size luxury SUV segment, competing with vehicles like the Ford Explorer, Chevrolet Blazer, and Toyota 4Runner, while also offering significant off-road capability.
Competitive Analysis
Competitive Analysis:
The WJ Grand Cherokee distinguished itself with its unibody construction offering a more refined on-road ride compared to body-on-frame SUVs, while retaining Jeep's legendary off-road prowess through its advanced 4WD systems (Quadra-Trac II and Quadra-Drive).
Key Features
Key Features:
Available with either the robust 4.0L inline-six or the more powerful 4.7L V8 engine, advanced four-wheel-drive systems, comfortable interior, and substantial towing capacity.
Step-by-step repair instructions for all major vehicle components and systems.
Troubleshooting:
Guidance for identifying and resolving common and uncommon vehicle issues.
Installation:
Procedures for installing new or replacement parts.
Rebuilding:
Detailed instructions for engine and transmission rebuilds.
Torque Specifications:
Specific torque values for all critical fasteners.
Technical Depth
Technical Depth:
Comprehensive: Covers basic maintenance to complete overhaul and advanced diagnostics, suitable for professional mechanics and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality:
High-resolution scans of original factory documentation, ensuring clarity of text and diagrams.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
Searchability
Searchability:
Searchable text within PDF for quick access to information.
Illustrations
Illustrations:
Includes detailed diagrams, exploded views, and schematics.
⚙️ Engine Specifications
Primary Engine
4.0L Power Tech I6:
Displacement: 3952cc (242 cu. in.), Bore x Stroke: 3.88 x 3.41 in., Compression Ratio: 8.7:1, Horsepower: 190 hp @ 4600 rpm, Torque: 235 lb-ft @ 3200 rpm.
Up to 5,000 lbs (2268 kg) with proper towing package.
Cargo
Cargo Volume Behind Rear Seat:
Approx. 37.5 cu. ft. (1062 Liters)
Cargo Volume With Rear Seat Folded:
Approx. 70.5 cu. ft. (2000 Liters)
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Test:
Driver: 4 stars, Passenger: 4 stars (for 2001 model year, refer to NHTSA for specific test results).
IIHS Ratings:
Good in frontal offset (refer to IIHS for specific test results).
Active Features
ABS:
Standard Anti-lock Braking System (ABS).
Traction Control:
Available Traction Control System (TCS).
Passive Features
Airbags:
Standard front driver and passenger airbags, optional side-impact airbags.
Seatbelts:
Three-point seatbelts with pretensioners.
💡 Technology Features
Infotainment
Infotainment Options:
Available premium audio systems, CD player, optional Infinity Gold audio system, available navigation system (later model years).
Driver Assistance
Cruise Control:
Standard cruise control.
Parking Assist:
Available rear park assist system (ParkSense).
Connectivity
Connectivity Features:
Standard power outlets, available steering wheel mounted audio controls.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 to 7,500 miles (5,000 to 12,000 km) or 6 months, depending on driving conditions and oil type used (refer to manual for specific recommendations).
Transmission Fluid Change Interval:
Every 30,000 to 60,000 miles (48,000 to 96,000 km) or 2-3 years, depending on driving conditions (severe use requires more frequent changes).
Coolant Change Interval:
Every 30,000 miles (48,000 km) or 2 years.
Spark Plug Replacement:
4.0L: 100,000 miles (160,000 km); 4.7L: 30,000-60,000 miles (48,000-96,000 km) depending on plug type.
Fluid Specifications
Engine Coolant:
Chrysler OAT (Organic Acid Technology) Extended Life Antifreeze/Coolant, HOAT (Hybrid OAT) is also acceptable. Do NOT mix types. Typically a 50/50 mix with distilled water.
Brake Fluid:
DOT 3
Power Steering Fluid:
ATF+4 or Mopar Power Steering Fluid
Known Issues
Known Issues Common:
Cracked cylinder heads (4.7L V8), death wobble (front end shimmy, often related to steering/suspension components), water pump leaks, transfer case chain stretch, heated oxygen sensor (HO2S) failures, radiator leaks, rear main seal leaks.
Common Repairs Wjs:
Replacement of front upper and lower control arm bushings, steering stabilizer replacement, intake manifold gasket replacement (4.7L), radiator replacement, thermostat replacement.
📚 Vehicle History
Brand Heritage
Jeep Heritage:
Jeep has a storied history dating back to World War II with the Willys MB, known for its ruggedness, off-road capability, and durability.
Model Evolution
Grand Cherokee Wj Evolution:
The WJ generation (1999-2004) was a significant redesign from the ZJ, featuring a completely new interior and exterior design, a more refined unibody chassis, and introduction of new powertrain options like the 4.7L V8 and advanced 4WD systems.
Production
Production Years:
1999-2004
Manufacturing Location:
Jefferson North Assembly Plant, Detroit, Michigan, USA.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Jeep Grand Cherokee models have frequently been recognized by automotive publications for their off-road capabilities and overall value. The WJ generation was generally well-received for its improved refinement and capabilities.
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