🏷️ Basic Information Identification Make: Jeep Model: Wrangler Year: 2005 Codes Chassis Code: TJ 👋 Introduction Market Position Vehicle Segment: Compact SUV / Off-Road Vehicle Unique Selling Proposition: Iconic off-road capability, open-air driving experience, go-anywhere design Competitive Analysis Competitors 2005: Toyota Tacoma (off-road variants), Nissan Xterra, Suzuki Vitara (Grand Vitara), Ford Bronco (discontinued but relevant legacy) Key Features Vehicle Design Philosophy: Body-on-frame construction, solid axles (front and rear), removable doors and top, high ground clearance Key Features Manual Manual Value Proposition: Empowers owners and independent technicians with factory-level knowledge, reducing reliance on dealerships and promoting DIY maintenance 📋 Manual Details Coverage Areas All Models Covered: Yes Repair Scope: A-Z Information Type: Vehicle Specific Target Audience: Dealership Technicians Page Count Approximate Pages: 1500+ Manual Type Type: Factory Service Manual (FSM) Language Language: English Format Format: Print 📖 Manual Coverage Systems Covered Engine Mechanical: Full overhaul, diagnostics, tuning, lubrication, cooling, fuel delivery, exhaust Engine Electrical: Ignition system, sensors, actuators, ECU, starting and charging systems Transmission Manual: NV3550: Clutch, gearbox internal repair, linkage, service Transmission Automatic: 42RLE: Internal components, valve body, torque converter, cooling, diagnostics Drivetrain: NP231J Transfer Case (NV231): Operation, disassembly, repair, fluid specifications; Dana 30 front axle, Dana 35 rear axle: Hubs, differentials, gears, seals, bearings, U-joints Suspension: Front and rear coil springs, shock absorbers, control arms, track bars, bushings, sway bars, alignment specifications Steering: Power steering system, steering gear, linkages, pump, fluid, column Brakes: Front and rear disc brakes (ABS and non-ABS), hydraulic system, calipers, rotors, pads, parking brake, bleeding procedures, specifications Body Chassis: Frame, body panels, doors, hood, windshield, interior trim, convertible top mechanism, fasteners, rust prevention Electrical Body: Lighting, wipers, horn, power windows, locks, mirrors, HVAC controls, seats, security system, audio system wiring HVAC: Air conditioning system, heater core, blower motor, controls, refrigerant handling, diagnostics Fuel System: Fuel pump, filter, injectors, lines, tank, evaporative emissions (EVAP) system Exhaust System: Catalytic converter, mufflers, pipes, hangers, O2 sensors Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotation, battery maintenance Troubleshooting: Diagnostic flowcharts, symptom analysis, component testing Component Replacement: Detailed step-by-step instructions for replacing all major and minor components Rebuild Procedures: Engine, transmission, transfer case, axle differentials Diagnostics Electrical: Wiring diagrams, connector pinouts, scan tool data interpretation, component resistance/voltage testing Specifications Data: Torque values, clearances, fluid capacities, electrical parameters Technical Depth Depth: Complete factory-level repair and maintenance guidance Detail Level: Detailed diagrams, illustrations, and step-by-step instructions Diagnostic Focus: In-depth diagnostic procedures for all major systems 📊 Manual Specifications File Format Digital Equivalent: Likely PDF, often provided as digital downloads or on CD-ROM for older manuals Print Quality Print Quality: High-resolution printing, clear diagrams and text Binding Type Binding: Typically spiral-bound or perfect-bound for durability in a workshop environment Paper Type Paper Quality: Durable, often glossy or semi-gloss paper to resist shop fluids ⚙️ Engine Specifications Primary Engine Engine Code: 4.0L (137 CID) SOHC V6 - 'SIx' (Optional, not standard for 2005 TJ unless specified) Standard Engine 2005: 2.4L (148 CID) DOHC I4 - 'PowerTech' (EJ24) - Standard on SE and Sport trims Optional Engine 2005: 4.0L (242 CID) OHV I6 - 'High Output' (62TE) - Standard on Sahara and Rubicon trims, optional on others Performance 2.4L Horsepower: 147 hp @ 5200 rpm 2.4L Torque: 165 lb-ft @ 4000 rpm 4.0L Horsepower: 190 hp @ 4600 rpm 4.0L Torque: 235 lb-ft @ 3200 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Multi-point fuel injection (MPFI) Fuel Type: Unleaded gasoline, 87 octane (minimum) Maintenance Spark Plug Recommendation: Champion Copper Plus (e.g., RC12ECC) or equivalent iridium plugs Engine Oil Type: SAE 10W-30 API Certified (Chrysler MS-6395 compliant) 🔧 Transmission Standard Standard Transmission Type: NV3550 5-Speed Manual Optional Optional Transmission Type: 42RLE 4-Speed Automatic Features Transfer Case: NV231J Command-Trac (2WD High, 4WD High, 4WD Low, Neutral) Maintenance Manual Transmission Fluid: ATF+4 (MS-9602) or equivalent specified manual transmission fluid Automatic Transmission Fluid: ATF+4 (MS-9602) exclusively Transfer Case Fluid: Mopar Manual Transmission Lubricant (MS-9224) or equivalent SAE 75W-90 synthetic gear oil 📐 Dimensions Exterior Wheelbase: 93.4 inches (2372 mm) Length: 151.4 inches (3845 mm) (2-door) Width: 66.5 inches (1689 mm) (body) Height: 70.1 inches (1781 mm) (with hardtop) Ground Clearance: 10.0 inches (254 mm) (approximate, varies with tire size) Weights Curb Weight: 3,490 - 3,800 lbs (1583 - 1724 kg) (approximate, depending on configuration) Towing Capacity: 2,000 lbs (907 kg) Wheels Tires Standard Wheel Size: 15 x 8 inches Standard Tire Size: LT215/75R15 (Sport), LT225/75R16 (Sahara/Rubicon) Bolt Pattern: 5 x 4.5 inches (114.3 mm) 🛡️ Safety Features Ratings NHTSA Rollover Resistance: 4/5 Star (for 2005 model year, specific results may vary slightly) Active Features ABS: Standard on all 2005 Wranglers Passive Features Airbags: Driver and passenger front airbags Seatbelts: Three-point front seat belts, lap belts in rear Rollover Protection: Factory-installed sport bar (roll cage) 💡 Technology Features Infotainment Audio System: Factory...