1999 Jeep WRANGLER (TJ) Electronic Service Repair Manual
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🏷️ Basic Information Identification Make: Jeep Model: Wrangler Generation: TJ Year: 1999 Codes Chassis Code: TJ 👋 Introduction Market Position Vehicle Class: Compact SUV / Off-Road Vehicle Target Audience: Off-road enthusiasts, recreational users, Jeep owners seeking self-sufficiency Competitive Analysis Key Competitors: Toyota Land Cruiser (FJ40/60/80 series), Ford Bronco, Land Rover Defender (early models) Key Features Distinctive Features: Solid front and rear axles, removable doors and top, short wheelbase, iconic Jeep styling, legendary off-road capability Manual Value Proposition: Enables owners to perform factory-level maintenance and repairs, saving costs and extending vehicle lifespan 📋 Manual Details Coverage Areas Manual Title: 1999 Jeep WRANGLER (TJ) Electronic Service Repair Manual Primary Coverage: Complete Service and Repair Secondary Coverage: Lubrication and Maintenance Page Count Estimated Page Count: Extensive (typical factory service manuals for this era are 1000+ pages) Manual Type Manual Type: Electronic Service Repair Manual (ESRM) Language Language: English Format Format: Electronic (likely PDF or proprietary software format) 📖 Manual Coverage Systems Covered Engine Service: Diagnosis, overhaul, component replacement, timing, emissions Transmission Service: Manual (AX-5, NV3550) and Automatic (32RH) diagnosis, repair, fluid services Driveline And Axles: Front and rear differentials, axle shafts, universal joints, NV231 transfer case Suspension System: Front and rear solid axles, leaf springs, shock absorbers, steering linkage Brake System: Front disc, rear drum brakes, hydraulic system, parking brake Clutch System: Clutch assembly, pressure plate, release bearing, hydraulic master and slave cylinders Cooling System: Radiator, water pump, thermostat, coolant, fan clutch Electrical System: Battery, charging system, starting system, ignition system, lighting, instruments, body electrical Fuel System: Fuel tank, pump, filter, injectors, pressure regulation Exhaust System: Manifolds, catalytic converter, muffler, pipes Heating And Air Conditioning: HVAC system components, refrigerant service, diagnosis Body And Frame: Body panels, doors, hood, windshield, chassis, structural components Steering System: Steering column, steering gear, power steering pump, hoses Procedures Included Maintenance Procedures: Scheduled maintenance, fluid changes, filter replacements, inspections Diagnostic Procedures: Troubleshooting guides, symptom-based diagnosis, fault code interpretation (OBD-II) Repair Procedures: Step-by-step instructions for component removal, disassembly, repair, and reassembly Adjustment Procedures: Alignment specifications, brake adjustments, clutch adjustments Torque Specifications: Detailed torque values for all fasteners Wiring Diagrams: Comprehensive electrical schematics for all systems Technical Depth Depth Level: Factory-level technical information Diagnostic Tools: Information on using diagnostic scanners and specialized tools Specifications Data: All essential technical data, including dimensions, tolerances, clearances, and fluid capacities 📊 Manual Specifications File Format File Type: Likely PDF (searchable text and high-resolution images) Print Quality Image Resolution: High-resolution, suitable for printing detailed diagrams Text Clarity: Clear and legible text for easy reading and understanding Binding Type Binding Method: N/A (Electronic Format) Paper Type Paper Quality: N/A (Electronic Format) ⚙️ Engine Specifications Primary Engine Engine Code And Type: 4.0L Inline-6 (OHV) - High Output (likely VIN 'S') Displacement: 242 cubic inches (3952 cc) Bore X Stroke: 3.88 in x 3.57 in (98.5 mm x 90.6 mm) Compression Ratio: 8.75:1 Horsepower: 182 hp @ 4600 rpm Torque: 220 lb-ft @ 3200 rpm Valve Train: Overhead Valve (OHV), 12 valves (2 per cylinder), Pushrod actuated Fuel System Fuel Delivery: Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 octane minimum recommended) Engine Management ECU Type: Chrysler Powertrain Control Module (PCM) 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual (AX-5 or NV3550 depending on build date/configuration) Optional Transmission Type Optional: 3-speed Automatic (32RH) Features Transfer Case: NV231 Command-Trac (2WD High, 4WD High, Neutral, 4WD Low) Fluid Specifications Manual Transmission Fluid: Mopar Manual Transmission Lubricant (or equivalent API GL-3/GL-4, SAE 75W-90) Automatic Transmission Fluid: Mopar ATF+4 (or equivalent Chrysler MS-9602 specification) 📐 Dimensions Exterior Wheelbase: 93.4 inches (2372 mm) Length: 151.4 inches (3845 mm) Width: 66.7 inches (1694 mm) Height: 71.5 inches (1816 mm) (with soft top) Weights Curb Weight: Approx. 3,000 - 3,300 lbs (1360 - 1497 kg) depending on configuration Gross Vehicle Weight Rating: Approx. 4,400 lbs (1996 kg) Tires And Wheels Standard Tire Size: 215/75R15 Optional Tire Size: 31x10.5R15 (with fender flares) Wheel Bolt Pattern: 5 x 4.5 inches (5 x 114.3 mm) 🛡️ Safety Features Ratings NHTSA Front Impact Rating: Not explicitly rated or poor performance due to age and design focus IIHS Crash Test Results: Limited data, generally considered less safe than modern vehicles Active Features Anti Lock Brakes: Optional (Rear-wheel ABS typically standard on Sport models, 4-wheel optional) Passive Features Airbags: Driver and Passenger front airbags Seat Belts: 3-point front seat belts, lap belts in rear 💡 Technology Features Infotainment Audio System: Basic AM/FM stereo with cassette player, optional CD player Speaker Configuration: Typically 4 speakers (dash and roll bar) Driver Assistance Cruise Control: Optional Connectivity Auxiliary Input: None standard (aftermarket solutions available) 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 - 5,000 miles or 3-6 months (depending on oil type and driving conditions) Transmission Fluid Interval: Every 30,000 - 50,000 miles (manual & auto) Coolant Flush Interval: Every 30,000 - 50,000...
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