Your shopping cart
😊 Product added to cart successfully   Product removed to cart successfully
Your shopping cart is empty!
Continue shopping
1 of 2

Jeep WRANGLER TJ Service Repair Workshop Manual 1996

Regular price
$133.00
Sale price
$133.00
Regular price
🏷️ Basic Information Identification Make: Jeep Model: Wrangler Generation: TJ Model Year: 1996 Codes Chassis Code: TJ 👋 Introduction Market Position Vehicle Class: Compact SUV / Off-road vehicle Target Audience: Off-road enthusiasts, Jeep owners, DIY mechanics, professional technicians Competitive Analysis Competitors 1996: Toyota Land Cruiser, Nissan Pathfinder, Ford Bronco, Chevrolet Blazer Key Features Jeep Philosophy: Renowned for its off-road capability, ruggedness, and open-air driving experience. Manual Value Proposition Quality Assurance: Superior quality manual, avoiding incomplete and inferior alternatives. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive Service and Repair Specific Systems Covered: Engine, Transmission, Drivetrain, Brakes, Suspension, Steering, Electrical, HVAC, Body, Emissions Page Count Estimated Page Count: 1000+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, component testing, diagnostics, timing, lubrication, cooling Engine Performance: Fuel injection, ignition system, emission control systems, turbocharging (if applicable) Transmission Manual: Removal, disassembly, reassembly, adjustment, diagnostics Transmission Automatic: Removal, disassembly, reassembly, hydraulic system, electronic controls, diagnostics Drivetrain 4Wd: Transfer case operation, front and rear axle assemblies, drive shafts, universal joints, differentials Brakes: Disc brake systems (front and rear), ABS diagnostics and repair, parking brake Suspension: Front and rear suspension components, coil springs, shock absorbers, bushings, alignment Steering: Power steering system, steering column, steering gear, tie rods Electrical System: Battery, starting system, charging system, lighting, instrumentation, wiring diagrams, fuse and relay locations HVAC: Air conditioning system, heating system, ventilation, component testing, refrigerant handling Body And Chassis: Frame repair, body panel replacement, doors, hood, tailgate, interior trim, glass, bumpers Emissions Control: Catalytic converter, EGR system, evaporative emission control system, OBD-II diagnostics Procedures Included Maintenance Schedules: Routine maintenance, fluid changes, filter replacements, inspections Troubleshooting: Diagnostic charts, symptom-based troubleshooting, common problem identification Repair Procedures: Step-by-step instructions for component removal, installation, and adjustment Diagnostic Testing: Procedures for testing sensors, actuators, electrical circuits, and mechanical components Rebuild Procedures: Detailed instructions for complete engine, transmission, and axle overhauls Technical Depth Depth: Comprehensive: from basic maintenance to complete component rebuilds and advanced diagnostics Diagnostics Level: Advanced diagnostic procedures, including use of scan tools and interpretation of fault codes Repair Detail: Detailed exploded views, torque specifications, special tool requirements 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text for quick information retrieval Printability: Printable pages for on-site use Print Quality Image Resolution: High-resolution images and diagrams Binding Type Binding: N/A (Digital) Paper Type Paper: N/A (Digital) Completeness Completeness Statement: Complete manual with no missing pages, covering all aspects of the vehicle's service and repair. ⚙️ Engine Specifications Primary Engine Engine Code: 2.5L Inline-4 (AMC 150) / 4.0L Inline-6 (AMC 242) Displacement 2 5L: 2.5 Liters (150 cu. in.) Horsepower 2 5L: 123 hp @ 4,600 rpm Torque 2 5L: 137 lb-ft @ 3,200 rpm Displacement 4 0L: 4.0 Liters (242 cu. in.) Horsepower 4 0L: 181 hp @ 4,600 rpm Torque 4 0L: 220 lb-ft @ 3,200 rpm Performance Compression Ratio 2 5L: 8.8:1 Compression Ratio 4 0L: 8.75:1 Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Engine Notes Engine Block Material: Cast Iron Cylinder Head Material: Aluminum (4.0L), Cast Iron (2.5L) Ignition System: Distributorless Ignition System (DIS) 🔧 Transmission Standard Standard Transmission Type: 5-Speed Manual (AX-5 for 2.5L, NV3550 for 4.0L) Optional Optional Transmission Type: 4-Speed Automatic (42RLE) Features Transfer Case: Command-Trac NV231 (Part-time, 2WD/4WD High/Low) Clutch Type: Hydraulic Dry Single Plate 📐 Dimensions Exterior Wheelbase: 93.4 inches Length: 151.3 inches Width: 66.5 inches Height: 70.1 inches Interior Passenger Capacity: 4 Cargo Cargo Volume Behind Rear Seat: 28.7 cu. ft. Cargo Volume With Rear Seat Folded: 56.5 cu. ft. Weights Curb Weight 2 5L: Approx. 3,200 lbs Curb Weight 4 0L: Approx. 3,400 lbs Wheels And Tires Standard Tire Size: P215/75R15 Optional Tire Size: P225/75R16, LT235/75R15 Wheel Bolt Pattern: 5 x 4.5 inches (114.3 mm) 🛡️ Safety Features Ratings NHTSA Rollover Resistance: 3/5 stars (demonstrates inherent tendency for SUVs) Active Features ABS: Available Anti-lock Braking System (ABS) on rear wheels Passive Features Airbags: Driver and passenger front airbags Seatbelts: Three-point front seat belts, two-point rear seat belts Construction Frame Type: Body-on-frame construction 💡 Technology Features Infotainment Audio System: AM/FM stereo, optional CD player, speaker configurations varied by trim Driver Assistance Cruise Control: Available Connectivity Connectivity Features: Minimal by modern standards; focus on functional robustness rather than digital integration. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 3-6 months (depending on driving conditions) Transmission Fluid Change Interval Manual: Every 30,000-60,000 miles Transmission Fluid Change Interval Auto: Every 30,000-60,000 miles Coolant Flush Interval: Every 24,000-30,000 miles or 24 months Spark Plug Replacement: Approx. 100,000 miles (depending on spark plug type) Fluid Specifications Engine Oil Spec: API SJ or SL, SAE 10W-30 or 5W-30 (depending on climate), 4.0L: 5 US quarts with filter, 2.5L: 4 US quarts with filter Transmission Fluid...
22 people are viewing this right now
Type: Car
Vendor:
Sku: 279831
Collections: ALL Jeep

AvailabilityIn stock

Jeep WRANGLER TJ Service Repair Workshop Manual 1996
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Wrangler
Generation:
TJ
Model Year:
1996
Codes
Chassis Code:
TJ
👋 Introduction
Market Position
Vehicle Class:
Compact SUV / Off-road vehicle
Target Audience:
Off-road enthusiasts, Jeep owners, DIY mechanics, professional technicians
Competitive Analysis
Competitors 1996:
Toyota Land Cruiser, Nissan Pathfinder, Ford Bronco, Chevrolet Blazer
Key Features
Jeep Philosophy:
Renowned for its off-road capability, ruggedness, and open-air driving experience.
Manual Value Proposition
Quality Assurance:
Superior quality manual, avoiding incomplete and inferior alternatives.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive Service and Repair
Specific Systems Covered:
Engine, Transmission, Drivetrain, Brakes, Suspension, Steering, Electrical, HVAC, Body, Emissions
Page Count
Estimated Page Count:
1000+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine overhaul, component testing, diagnostics, timing, lubrication, cooling
Engine Performance:
Fuel injection, ignition system, emission control systems, turbocharging (if applicable)
Transmission Manual:
Removal, disassembly, reassembly, adjustment, diagnostics
Transmission Automatic:
Removal, disassembly, reassembly, hydraulic system, electronic controls, diagnostics
Drivetrain 4Wd:
Transfer case operation, front and rear axle assemblies, drive shafts, universal joints, differentials
Brakes:
Disc brake systems (front and rear), ABS diagnostics and repair, parking brake
Suspension:
Front and rear suspension components, coil springs, shock absorbers, bushings, alignment
Steering:
Power steering system, steering column, steering gear, tie rods
Electrical System:
Battery, starting system, charging system, lighting, instrumentation, wiring diagrams, fuse and relay locations
HVAC:
Air conditioning system, heating system, ventilation, component testing, refrigerant handling
Body And Chassis:
Frame repair, body panel replacement, doors, hood, tailgate, interior trim, glass, bumpers
Emissions Control:
Catalytic converter, EGR system, evaporative emission control system, OBD-II diagnostics
Procedures Included
Maintenance Schedules:
Routine maintenance, fluid changes, filter replacements, inspections
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting, common problem identification
Repair Procedures:
Step-by-step instructions for component removal, installation, and adjustment
Diagnostic Testing:
Procedures for testing sensors, actuators, electrical circuits, and mechanical components
Rebuild Procedures:
Detailed instructions for complete engine, transmission, and axle overhauls
Technical Depth
Depth:
Comprehensive: from basic maintenance to complete component rebuilds and advanced diagnostics
Diagnostics Level:
Advanced diagnostic procedures, including use of scan tools and interpretation of fault codes
Repair Detail:
Detailed exploded views, torque specifications, special tool requirements
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval
Printability:
Printable pages for on-site use
Print Quality
Image Resolution:
High-resolution images and diagrams
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper:
N/A (Digital)
Completeness
Completeness Statement:
Complete manual with no missing pages, covering all aspects of the vehicle's service and repair.
⚙️ Engine Specifications
Primary Engine
Engine Code:
2.5L Inline-4 (AMC 150) / 4.0L Inline-6 (AMC 242)
Displacement 2 5L:
2.5 Liters (150 cu. in.)
Horsepower 2 5L:
123 hp @ 4,600 rpm
Torque 2 5L:
137 lb-ft @ 3,200 rpm
Displacement 4 0L:
4.0 Liters (242 cu. in.)
Horsepower 4 0L:
181 hp @ 4,600 rpm
Torque 4 0L:
220 lb-ft @ 3,200 rpm
Performance
Compression Ratio 2 5L:
8.8:1
Compression Ratio 4 0L:
8.75:1
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Engine Notes
Engine Block Material:
Cast Iron
Cylinder Head Material:
Aluminum (4.0L), Cast Iron (2.5L)
Ignition System:
Distributorless Ignition System (DIS)
🔧 Transmission
Standard
Standard Transmission Type:
5-Speed Manual (AX-5 for 2.5L, NV3550 for 4.0L)
Optional
Optional Transmission Type:
4-Speed Automatic (42RLE)
Features
Transfer Case:
Command-Trac NV231 (Part-time, 2WD/4WD High/Low)
Clutch Type:
Hydraulic Dry Single Plate
📐 Dimensions
Exterior
Wheelbase:
93.4 inches
Length:
151.3 inches
Width:
66.5 inches
Height:
70.1 inches
Interior
Passenger Capacity:
4
Cargo
Cargo Volume Behind Rear Seat:
28.7 cu. ft.
Cargo Volume With Rear Seat Folded:
56.5 cu. ft.
Weights
Curb Weight 2 5L:
Approx. 3,200 lbs
Curb Weight 4 0L:
Approx. 3,400 lbs
Wheels And Tires
Standard Tire Size:
P215/75R15
Optional Tire Size:
P225/75R16, LT235/75R15
Wheel Bolt Pattern:
5 x 4.5 inches (114.3 mm)
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance:
3/5 stars (demonstrates inherent tendency for SUVs)
Active Features
ABS:
Available Anti-lock Braking System (ABS) on rear wheels
Passive Features
Airbags:
Driver and passenger front airbags
Seatbelts:
Three-point front seat belts, two-point rear seat belts
Construction
Frame Type:
Body-on-frame construction
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo, optional CD player, speaker configurations varied by trim
Driver Assistance
Cruise Control:
Available
Connectivity
Connectivity Features:
Minimal by modern standards; focus on functional robustness rather than digital integration.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months (depending on driving conditions)
Transmission Fluid Change Interval Manual:
Every 30,000-60,000 miles
Transmission Fluid Change Interval Auto:
Every 30,000-60,000 miles
Coolant Flush Interval:
Every 24,000-30,000 miles or 24 months
Spark Plug Replacement:
Approx. 100,000 miles (depending on spark plug type)
Fluid Specifications
Engine Oil Spec:
API SJ or SL, SAE 10W-30 or 5W-30 (depending on climate), 4.0L: 5 US quarts with filter, 2.5L: 4 US quarts with filter
Transmission Fluid Manual:
AX-5: ATF+4 (Mopar Part # 05013457AA), NV3550: SAE 75W-90 synthetic gear oil
Transmission Fluid Automatic:
ATF+4 (Mopar Part # 05013457AA)
Transfer Case Fluid:
ATF+4 (Mopar Part # 05013457AA)
Differential Fluid:
GL-5 80W-90 (with friction modifier for limited-slip differentials, if equipped)
Coolant Type:
Mopar Antifreeze/Coolant (HOAT) or equivalent, 50/50 mix with distilled water
Known Issues
Common Issues Engine 4 0L:
Cylinder head crack (especially early models), oil filter adapter seal leaks, camshaft and lifter noise
Common Issues Engine 2 5L:
Oil leaks, intake manifold gasket leaks
Common Issues Transmission:
AX-5 synchro wear, NV3550 input shaft bearing failure
Common Issues Suspension Steering:
Worn ball joints, tie rod ends, control arm bushings, steering box looseness
Common Issues Electrical:
Alternator failures, starter motor issues, grounds corrosion
Common Issues Body:
Door hinge rust, tailgate rust, body mount corrosion
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Direct descendant of the original Willys MB military Jeep from WWII, symbolizing ruggedness and off-road capability.
Model Evolution
Tj Introduction:
Introduced for the 1997 model year, the TJ Wrangler replaced the YJ. This manual incorrectly states 1996, but the TJ platform began with 1997. Assuming this is a typo and refers to the TJ generation.
Tj Design Philosophy:
Return to round headlights (a callback to CJ models), coil spring suspension for improved ride and articulation, and a more modern interior.
Production
Manufacturing Location:
Toledo, Ohio, USA
Production Years Tj
Tj Production Span:
1997 - 2006
🏆 Awards & Recognition
Recognitions
Offroad Magazine Awards:
Consistently recognized for off-road prowess and capability by automotive publications.
Ratings
Consumer Reports Reliability:
Mixed; often praised for durability in off-road use but can have average to below-average reliability for certain components.
Sale

Unavailable

Sold Out

img01