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Jungheinrich Electric Lift Truck EFG-DF/DC Series: 213-220 dc 216k dc 218k dc DF 13-DF 20 DF 16L DF 18L Workshop Manual

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🏷️ Basic Information Identification Make: Jungheinrich Model: EFG-DF/DC Series Electric Lift Truck Series Models: 213 dc, 215 dc, 216 dc, 216K dc, 218 dc, 218K dc, 220 dc, DF 13, DF 15, DF 16, DF 16L, DF 18, DF 18L, DF 20 Codes Product Name: Jungheinrich Electric Lift Truck EFG-DF/DC Series: 213-220 dc 216k dc 218k dc DF 13-DF 20 DF 16L DF 18L Workshop Manual PDF Download 👋 Introduction Market Position Market Segment: Industrial Electric Forklift Trucks Competitive Analysis Manual Value Proposition: Provides original factory-level detail crucial for efficient operation, maintenance, and repair of specific Jungheinrich EFG-DF/DC series models, distinguishing it from generic repair guides. Key Features Manual Features: Original factory content, high-quality illustrations, circuit diagrams, comprehensive model coverage, searchable text, printable format. 📋 Manual Details Coverage Areas Covered Model Years Dc Series: 01.2004 - 08.2004 Covered Model Years Df Series: 07.1998 - 12.2003 Page Count Page Count: 292 Manual Type Manual Type: Original Illustrated Factory Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Systems Covered: Chassis, Drive System (Drive motor, Transmission, Wheels/Axles), Brake System (Pedal, Parking, Multi-plate), Steering System (Column, Swivelling bolster, Block Diagram), Hydraulic System (Control valve, Pump Motor/Pump/Pressure Filter), Electrical System (Control Panels, Solo Pilot, Multi Pilot, CAN Bus Control System MP1514F/H, Interface 3, Interface 4, Masterpilot, LISA User/Service Modes) Procedures Included Procedures Included: Component layout and assembly, Drive system assembly, Motor and transmission assembly, Brake system maintenance (fluid change, multi-plate replacement, tube installation), Steering system maintenance (potentiometer replacement, auxiliary motor connection), Hydraulic system diagnostics and settings, Electrical system troubleshooting (CAN Bus, interfaces, Masterpilot), Control system operational descriptions, Parameter setting (tract, lifting, steering, battery), Diagnostics (travel, lifting, steering), Commissioning, Potentiometer adjustments, Wiring diagram interpretation, Safety precautions Technical Depth Technical Depth: Comprehensive (Detailed technical descriptions, assembly/disassembly instructions, troubleshooting guides, diagnostic procedures, parameter settings, wiring diagrams) 📊 Manual Specifications File Format File Format Details: PDF, Printable, Searchable Text Print Quality Print Quality: High Quality Images Binding Type Binding Type: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Powertrain Type: Electric Performance Performance Details: Specific performance metrics (e.g., lift speed, travel speed, power output) are detailed within the manual under 'General Truck Data, Test and Setting Valves' and specific component sections. Fuel System Fuel System Type: Battery Electric (requiring charging) 🔧 Transmission Standard Transmission Type: Electric Drive System with integrated transmission Optional Optional Features: Details on drive control systems (e.g., CAN Bus Control System MP1514F/H) which manage motor performance and drive characteristics. Features Transmission Features: Drive system assembly, drive motor assembly, transmission system assembly detailed in Section 2. 📐 Dimensions Exterior Dimensions Coverage: Specific dimensional data including truck length and other relevant measurements are detailed in the 'Tract Parameter Setting' section, accessible via LISA User/Service Modes. Weights Weight Specifications: Weight specifications (e.g., operating weight, load capacity) are typically found in the 'General Truck Data' section and may vary by specific model variant. 🛡️ Safety Features Ratings Safety Ratings: The manual includes sections on 'Instructions for the prevention of accidents and damage to equipment' and 'Notes on how to avoid accidents and material damage,' indicating a focus on safe operational practices and hazard mitigation. Active Features Active Safety Features: Brake systems (parking brake, multi-plate brake), lowering brakes, line break safety devices, and drive switch/pedal are detailed, contributing to active safety. Passive Features Passive Safety Features: While specific passive features like structural integrity are inherent to the truck design, the manual focuses on maintaining these systems through proper repair and adjustment procedures. 💡 Technology Features Infotainment Infotainment Systems: Not applicable for this industrial equipment. Driver Assistance Driver Assistance Features: The 'Solo Pilot' and 'Multi Pilot' control systems, along with the optional 'Masterpilot,' represent advanced control interfaces. The CAN Bus control system (MP1514F/H) integrates various truck functions for optimized operation. LISA User/Service Modes provide advanced configuration and diagnostics. Connectivity Connectivity Features: The MP1514F/H CAN Bus Control System indicates advanced internal electronic communication and data management capabilities within the truck's systems. 🔧 Maintenance Service Intervals Service Intervals: The manual provides a dedicated 'Truck - Maintenance' section (Section 4) and detailed 'Service Manual Items' (Section 5) which outline specific maintenance tasks and procedures, implying regular scheduled maintenance is critical. Fluid Specifications Fluid Specifications: Changing of the brake fluid is detailed in Section 5 (D 6360.19), indicating specific hydraulic fluid requirements for the brake system. Hydraulic system maintenance also implies specific fluid needs. Known Issues Common Issues Coverage: The manual's extensive troubleshooting, diagnostics, and specific service item instructions (e.g., steering angle potentiometer adjustment, brake multi-plate replacement) suggest common wear items and potential fault areas that require attention. The inclusion of error logbook schematics and diagnostics further aids in identifying and resolving issues. 📚 Vehicle History Brand Heritage Brand Heritage: Jungheinrich is a globally recognized leader in material handling equipment, known...
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Jungheinrich Electric Lift Truck EFG-DF/DC Series: 213-220 dc 216k dc 218k dc DF 13-DF 20 DF 16L DF 18L Workshop Manual
🏷️ Basic Information
Identification
Make:
Jungheinrich
Model:
EFG-DF/DC Series Electric Lift Truck
Series Models:
213 dc, 215 dc, 216 dc, 216K dc, 218 dc, 218K dc, 220 dc, DF 13, DF 15, DF 16, DF 16L, DF 18, DF 18L, DF 20
Codes
Product Name:
Jungheinrich Electric Lift Truck EFG-DF/DC Series: 213-220 dc 216k dc 218k dc DF 13-DF 20 DF 16L DF 18L Workshop Manual PDF Download
👋 Introduction
Market Position
Market Segment:
Industrial Electric Forklift Trucks
Competitive Analysis
Manual Value Proposition:
Provides original factory-level detail crucial for efficient operation, maintenance, and repair of specific Jungheinrich EFG-DF/DC series models, distinguishing it from generic repair guides.
Key Features
Manual Features:
Original factory content, high-quality illustrations, circuit diagrams, comprehensive model coverage, searchable text, printable format.
📋 Manual Details
Coverage Areas
Covered Model Years Dc Series:
01.2004 - 08.2004
Covered Model Years Df Series:
07.1998 - 12.2003
Page Count
Page Count:
292
Manual Type
Manual Type:
Original Illustrated Factory Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Systems Covered:
Chassis, Drive System (Drive motor, Transmission, Wheels/Axles), Brake System (Pedal, Parking, Multi-plate), Steering System (Column, Swivelling bolster, Block Diagram), Hydraulic System (Control valve, Pump Motor/Pump/Pressure Filter), Electrical System (Control Panels, Solo Pilot, Multi Pilot, CAN Bus Control System MP1514F/H, Interface 3, Interface 4, Masterpilot, LISA User/Service Modes)
Procedures Included
Procedures Included:
Component layout and assembly, Drive system assembly, Motor and transmission assembly, Brake system maintenance (fluid change, multi-plate replacement, tube installation), Steering system maintenance (potentiometer replacement, auxiliary motor connection), Hydraulic system diagnostics and settings, Electrical system troubleshooting (CAN Bus, interfaces, Masterpilot), Control system operational descriptions, Parameter setting (tract, lifting, steering, battery), Diagnostics (travel, lifting, steering), Commissioning, Potentiometer adjustments, Wiring diagram interpretation, Safety precautions
Technical Depth
Technical Depth:
Comprehensive (Detailed technical descriptions, assembly/disassembly instructions, troubleshooting guides, diagnostic procedures, parameter settings, wiring diagrams)
📊 Manual Specifications
File Format
File Format Details:
PDF, Printable, Searchable Text
Print Quality
Print Quality:
High Quality Images
Binding Type
Binding Type:
N/A (Digital PDF Download)
Paper Type
Paper Type:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Powertrain Type:
Electric
Performance
Performance Details:
Specific performance metrics (e.g., lift speed, travel speed, power output) are detailed within the manual under 'General Truck Data, Test and Setting Valves' and specific component sections.
Fuel System
Fuel System Type:
Battery Electric (requiring charging)
🔧 Transmission
Standard
Transmission Type:
Electric Drive System with integrated transmission
Optional
Optional Features:
Details on drive control systems (e.g., CAN Bus Control System MP1514F/H) which manage motor performance and drive characteristics.
Features
Transmission Features:
Drive system assembly, drive motor assembly, transmission system assembly detailed in Section 2.
📐 Dimensions
Exterior
Dimensions Coverage:
Specific dimensional data including truck length and other relevant measurements are detailed in the 'Tract Parameter Setting' section, accessible via LISA User/Service Modes.
Weights
Weight Specifications:
Weight specifications (e.g., operating weight, load capacity) are typically found in the 'General Truck Data' section and may vary by specific model variant.
🛡️ Safety Features
Ratings
Safety Ratings:
The manual includes sections on 'Instructions for the prevention of accidents and damage to equipment' and 'Notes on how to avoid accidents and material damage,' indicating a focus on safe operational practices and hazard mitigation.
Active Features
Active Safety Features:
Brake systems (parking brake, multi-plate brake), lowering brakes, line break safety devices, and drive switch/pedal are detailed, contributing to active safety.
Passive Features
Passive Safety Features:
While specific passive features like structural integrity are inherent to the truck design, the manual focuses on maintaining these systems through proper repair and adjustment procedures.
💡 Technology Features
Infotainment
Infotainment Systems:
Not applicable for this industrial equipment.
Driver Assistance
Driver Assistance Features:
The 'Solo Pilot' and 'Multi Pilot' control systems, along with the optional 'Masterpilot,' represent advanced control interfaces. The CAN Bus control system (MP1514F/H) integrates various truck functions for optimized operation. LISA User/Service Modes provide advanced configuration and diagnostics.
Connectivity
Connectivity Features:
The MP1514F/H CAN Bus Control System indicates advanced internal electronic communication and data management capabilities within the truck's systems.
🔧 Maintenance
Service Intervals
Service Intervals:
The manual provides a dedicated 'Truck - Maintenance' section (Section 4) and detailed 'Service Manual Items' (Section 5) which outline specific maintenance tasks and procedures, implying regular scheduled maintenance is critical.
Fluid Specifications
Fluid Specifications:
Changing of the brake fluid is detailed in Section 5 (D 6360.19), indicating specific hydraulic fluid requirements for the brake system. Hydraulic system maintenance also implies specific fluid needs.
Known Issues
Common Issues Coverage:
The manual's extensive troubleshooting, diagnostics, and specific service item instructions (e.g., steering angle potentiometer adjustment, brake multi-plate replacement) suggest common wear items and potential fault areas that require attention. The inclusion of error logbook schematics and diagnostics further aids in identifying and resolving issues.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Jungheinrich is a globally recognized leader in material handling equipment, known for innovation and quality in forklift trucks and warehouse technology.
Model Evolution
Model Evolution:
The EFG-DF/DC series represents an evolution in Jungheinrich's electric forklift line, with specific coverage for models from 1998-2003 (DF series) and 2004-2004 (DC series), highlighting continuous development in electric powertrains and control systems.
Production
Production Periods:
DF Series: 1998-2003; DC Series: 2004 (January to August).
🏆 Awards & Recognition
Recognitions
Awards And Certifications:
Specific awards are not detailed in the product information, but Jungheinrich products typically adhere to industry standards for quality, safety, and environmental compliance.
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