Basic Information Identification Make: Jungheinrich Model Family: EFG DFac Series Product Name: Jungheinrich Electric Lift Truck EFG DFac 13 EFG DFac 15 EFG DFac 16 EFG DFac 18 EFG DFac 20 Workshop Service Manual PDF Download Product Type: Workshop Service Manual Vehicle Type: Electric Counterbalanced Forklift Truck Codes Series Code: EFG DFac Introduction Market Position Product Category: Industrial Forklift Trucks Key Features Manufacturer Focus: Jungheinrich is a leading global manufacturer of material handling equipment, known for innovation and quality in electric-powered forklifts. Manual Value Proposition: Provides essential, detailed factory-level information for effective operation, maintenance, and repair of the specified EFG DFac series electric lift trucks. Competitive Analysis Competitors: Competes with electric forklift offerings from manufacturers such as Linde, Hyster, Yale, Toyota, and Komatsu in the industrial material handling sector. Manual Details Coverage Areas Covered Models: EFG DFac 13, EFG DFac 15, EFG DFac 16, EFG DFac 16L, EFG DFac 18, EFG DFac 18L, EFG DFac 20 Production Dates: December 2003 - January 2004 Model Suffixes: Includes 'L' variants (e.g., EFG DFac 16L, EFG DFac 18L), suggesting coverage for different mast configurations or options. Page Count Total Pages: 333 Manual Type Type: Factory Workshop Service Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered All Systems: ['Operating Instructions', 'Component Technical Description', 'Chassis / Assembly', 'Drive System', 'Drive Motor', 'Transmission System', 'Wheels / Axles', 'Drive Switch / Drive Pedal', 'Brake System (Pedal, Parking, Multi-plate)', 'Steering System (Column, Swivelling Bolster, Aux. Pump, Block Diagram)', 'Chassis / Load Section Connection', 'Tilt Cylinder', 'Hydraulic System', 'Control Panel', 'Control Valve', 'Pump Motor / Pump / Pressure Filter', 'Electrical System (Solo-Pilot and Multi-Pilot Block Diagrams)', 'General Truck Data: Test and Setting Values', 'Truck Maintenance', 'Service Manual Items', 'CAN Bus Control AS 4812F/H', 'Electrical Wiring Diagrams', 'Hydraulic Wiring Diagrams'] Hydraulic Control Valve: Detailed information on the control valve operation and servicing. Chassis Assembly: Covers the chassis, its connection to the load section, and overall assembly details. Drive Switch Pedal: Specific coverage of drive switch and drive pedal mechanisms for operation and potential repair. Procedures Included Key Procedures: ['Solo Pilot (Standard) Component Layout', 'Multi Pilot (Option) Component Layout', 'Drive System Repair and Diagnostics', 'Brake System Maintenance and Repair (including pedal, parking, and multi-plate brake servicing)', 'Steering System Servicing and Adjustment', 'Hydraulic System Troubleshooting and Repair', 'Electrical System Diagnostics and Wiring', 'General Truck Data, Test, and Setting Values', 'Maintenance Procedures', 'Replacement/adjustment steering angle potentiometer', 'Speed reduction setting instructions', 'Replacing the Brake Multi-Plates', 'Stopping distances, minimum braking tests', 'Main brake cylinder (single stage) service', 'Installation of brake tubes', 'Tightening torques for screwed connections on brake systems', 'Changing of the brake fluid', 'Parking brake adjustments', 'Steering auxiliary motor connection layout', 'Test dimensions and adjustments for hoist frames with oblique support rollers', 'Length check of load chains', 'Fork tines inspection and replacement', 'Pilot Valve Basic Setting', 'Mounting instructions for cutting ring joints', 'CAN Bus Control AS 4812F/H diagnostics'] Brake Cylinder Service: Specific instructions for the main brake cylinder (single stage) are provided. Fork Tines Service: Includes details related to fork tines, likely for inspection or replacement. Brake Tube Installation: Detailed instructions for the installation of brake tubes ensure proper brake system assembly. Technical Depth Depth: Comprehensive, covering operation, component description, maintenance, and detailed repair procedures for all major vehicle systems. Includes diagnostic information, setting values, and wiring diagrams. Diagnostic Focus: The manual is designed for workshop use, emphasizing diagnostics and repair, evidenced by the inclusion of block diagrams, test values, and specific adjustment procedures. Electrical Diagrams Detail: Electrical Wiring Diagrams are provided in detail, essential for diagnosing and repairing complex electrical faults. Manual Specifications File Format File Type: PDF Print Quality Quality: High quality images, circuit diagrams. Binding Type Binding: Not Applicable (PDF Download) Paper Type Paper Quality: Not Applicable (PDF Download) Features Searchable Text: Yes Printable: Yes Engine Specifications Primary Engine Type: Electric Drive Motor Performance Power Delivery: Delivered via electric drive motor, specific output varies by model designation (e.g., 13, 15, 16, 18, 20 indicating approximate capacity in hundreds of kg). Fuel System Power Source: Battery (Type and Capacity not specified in provided data, but typically lead-acid or Li-ion for modern electric forklifts). Components Drive Motor Details: Detailed technical description and diagrams for the drive motor are included. Pump Motor Filter: Details regarding the pump motor and pressure filter are provided within the hydraulic system section. Transmission Standard Type: Direct drive or geared transmission for electric motors (specifics detailed in manual). Features Drive System Coverage: Detailed coverage of the drive system, including motor, transmission components, and drive switch/pedal. Dimensions Weights Gross Weight: Varies by model (e.g., EFG DFac 13, 15, 16, 18, 20). Specific weights would be found in 'General Truck Data'. Lifting Capacity Rated Capacity: Model numbers generally correspond to rated capacity in hundreds of kg (e.g., EFG DFac 13 = approx. 1300 kg, EFG DFac 20...