JUNGHEINRICH (JETI) Electric Forklift EFG-DH Series: 12.5 15 Operating and Maintenance Instructions
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🏷️ Basic Information Identification Make: Jungheinrich Model: EFG-DH Series Electric Forklift Truck Model Variant: 12.5 / 15 Codes Product Code: N/A (Specific to sales listing, not in provided text) Generation Designation: EFG-DH Series 👋 Introduction Market Position Product Segment: Industrial Material Handling Equipment (Electric Forklift Trucks) Competitive Analysis Key Competitors: Competitors in the electric forklift market include brands like Toyota, Hyster, Yale, Crown, Komatsu, and Linde, all offering similar three-wheel or four-wheel electric counterbalance forklift trucks. Key Features Manual Value Proposition: Provides original factory-level detail for operation, maintenance, and troubleshooting, enabling efficient and safe use and upkeep of the Jungheinrich EFG-DH series forklifts. Truck Design Philosophy: Jungheinrich is known for its emphasis on ergonomics, energy efficiency, and robust engineering in its material handling equipment. 📋 Manual Details Coverage Areas Primary Focus: Operating and Maintenance Instructions Specific Sections: Correct use, truck description, technical data, transportation, commissioning, battery servicing, operation, fault location, truck maintenance. Page Count Estimated Count: N/A (Specific page count not provided, but detailed table of contents suggests a comprehensive manual.) Manual Type Type: Operating and Maintenance Instructions (Factory Original) Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Electric drive system (operation, charging, battery servicing), Load lifting system (description, operation). Electrical: Circuit diagrams (explicitly mentioned), electric fuses (checking), battery discharge indicator/monitor, hour meter. Chassis And Body: Truck description (assemblies and functions), identification plates, load diagrams, lubrication points. Hydraulic: Load lifting system, hydraulic oil level checking. Procedures Included Operation: Correct use and application, start-up, driving, steering, braking, picking up/setting down loads, operating attachments, parking procedures, safety regulations. Maintenance: Servicing and inspection, maintenance checklist, lubrication schedule, fluid specifications, fuse checking, wheel security checks, opening covers, recommissioning, decommissioning, safety checks. Troubleshooting: Fault location (section dedicated to this). Battery Management: Safety regulations for handling, battery types, exposing, charging, removal/installation, discharge indicators/monitors. Technical Depth Depth: Comprehensive (covers operation, routine maintenance, safety, and troubleshooting, with circuit diagrams indicating technical detail). 📊 Manual Specifications File Format Digital Format: PDF Print Quality Image Quality: High quality images Text Searchability: Searchable Text Printability: Printable Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Power Source: Electric Motor Performance Torque: N/A (Specific motor torque not provided in this overview, but optimized for industrial lifting applications.) Fuel System Energy Storage: Lead-acid battery system (detailed servicing instructions provided). Technical Details Drive System: Electric drive unit. 🔧 Transmission Standard Type: Electric Drive (likely with differential or integrated transaxle) Optional Features: N/A (Not specified, but advanced electronic control is typical for modern electric forklifts). Features Control System: Likely electronic control for precise speed and torque management. 📐 Dimensions Exterior Covered Variants: Covers '12.5' and '15' models, implying load capacities of 1250 kg and 1500 kg respectively. Specific dimensions like length, width, and mast height would be detailed in the manual's 'Technical Data' section. Cargo Load Capacity: Nominal capacities of 1250 kg and 1500 kg, with detailed load diagrams for varying load centers and lifting heights provided within the manual. Weights Truck Weight: N/A (Specific weight, including battery, not provided but detailed in technical specifications section of manual.) 🛡️ Safety Features Ratings Standards Compliance: Adherence to EN standards (explicitly mentioned). Specific safety ratings for industrial equipment would align with relevant EU directives. Active Features Operational Safety: Emphasis on safety regulations for operation, driving, steering, braking, and load handling. Maintenance Safety: Explicit safety regulations for truck maintenance and battery handling. Passive Features Identification Labels: Includes instructions for locating and understanding identification plates, load diagrams, and various warning/information labels. Accident Prevention: Specific section on accident prevention checks (CD: Accident prevention check according to VBG 36). 💡 Technology Features Infotainment Features: N/A (Industrial forklift, not passenger vehicle; focus is on operational controls and indicators.) Driver Assistance Operational Aids: Battery discharge indicator and hour meter are mentioned, serving as essential operational monitoring tools. Connectivity Features: N/A (Focus on robust operational technology, not modern vehicle connectivity.) Control Systems Drive Control: Advanced electronic control for electric drive unit ensuring smooth operation and energy efficiency. Monitoring Systems Battery Monitoring: Includes battery discharge monitor and hour meter for operational tracking and maintenance planning. 🔧 Maintenance Service Intervals Routine Inspections: The manual details 'Servicing and inspection' and provides a 'Maintenance checklist EFG-DH', implying a structured schedule for daily, weekly, and periodic checks as per operational use. Fluid Specifications Lubricants: The 'Lubrication schedule EFG-DH' and 'Fuels and oils' section within 'Maintenance' will specify required lubricants for various points, hydraulic oil type and capacity, and potentially brake fluid if applicable. Hydraulic Oil Type: Refer to 'Lubrication schedule EFG-DH' and 'Fuels and oils' for specific hydraulic oil viscosity and specifications (e.g., ISO VG 46). Battery Electrolyte: The manual details servicing for lead-acid batteries, implying specific procedures for electrolyte level checks and topping up with distilled water. Known Issues Common Problems: While specific...
N/A (Specific to sales listing, not in provided text)
Generation
Designation:
EFG-DH Series
👋 Introduction
Market Position
Product Segment:
Industrial Material Handling Equipment (Electric Forklift Trucks)
Competitive Analysis
Key Competitors:
Competitors in the electric forklift market include brands like Toyota, Hyster, Yale, Crown, Komatsu, and Linde, all offering similar three-wheel or four-wheel electric counterbalance forklift trucks.
Key Features
Manual Value Proposition:
Provides original factory-level detail for operation, maintenance, and troubleshooting, enabling efficient and safe use and upkeep of the Jungheinrich EFG-DH series forklifts.
Truck Design Philosophy:
Jungheinrich is known for its emphasis on ergonomics, energy efficiency, and robust engineering in its material handling equipment.
Comprehensive (covers operation, routine maintenance, safety, and troubleshooting, with circuit diagrams indicating technical detail).
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Image Quality:
High quality images
Text Searchability:
Searchable Text
Printability:
Printable
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Power Source:
Electric Motor
Performance
Torque:
N/A (Specific motor torque not provided in this overview, but optimized for industrial lifting applications.)
Fuel System
Energy Storage:
Lead-acid battery system (detailed servicing instructions provided).
Technical Details
Drive System:
Electric drive unit.
🔧 Transmission
Standard
Type:
Electric Drive (likely with differential or integrated transaxle)
Optional
Features:
N/A (Not specified, but advanced electronic control is typical for modern electric forklifts).
Features
Control System:
Likely electronic control for precise speed and torque management.
📐 Dimensions
Exterior
Covered Variants:
Covers '12.5' and '15' models, implying load capacities of 1250 kg and 1500 kg respectively. Specific dimensions like length, width, and mast height would be detailed in the manual's 'Technical Data' section.
Cargo
Load Capacity:
Nominal capacities of 1250 kg and 1500 kg, with detailed load diagrams for varying load centers and lifting heights provided within the manual.
Weights
Truck Weight:
N/A (Specific weight, including battery, not provided but detailed in technical specifications section of manual.)
🛡️ Safety Features
Ratings
Standards Compliance:
Adherence to EN standards (explicitly mentioned). Specific safety ratings for industrial equipment would align with relevant EU directives.
Active Features
Operational Safety:
Emphasis on safety regulations for operation, driving, steering, braking, and load handling.
Maintenance Safety:
Explicit safety regulations for truck maintenance and battery handling.
Passive Features
Identification Labels:
Includes instructions for locating and understanding identification plates, load diagrams, and various warning/information labels.
Accident Prevention:
Specific section on accident prevention checks (CD: Accident prevention check according to VBG 36).
💡 Technology Features
Infotainment
Features:
N/A (Industrial forklift, not passenger vehicle; focus is on operational controls and indicators.)
Driver Assistance
Operational Aids:
Battery discharge indicator and hour meter are mentioned, serving as essential operational monitoring tools.
Connectivity
Features:
N/A (Focus on robust operational technology, not modern vehicle connectivity.)
Control Systems
Drive Control:
Advanced electronic control for electric drive unit ensuring smooth operation and energy efficiency.
Monitoring Systems
Battery Monitoring:
Includes battery discharge monitor and hour meter for operational tracking and maintenance planning.
🔧 Maintenance
Service Intervals
Routine Inspections:
The manual details 'Servicing and inspection' and provides a 'Maintenance checklist EFG-DH', implying a structured schedule for daily, weekly, and periodic checks as per operational use.
Fluid Specifications
Lubricants:
The 'Lubrication schedule EFG-DH' and 'Fuels and oils' section within 'Maintenance' will specify required lubricants for various points, hydraulic oil type and capacity, and potentially brake fluid if applicable.
Hydraulic Oil Type:
Refer to 'Lubrication schedule EFG-DH' and 'Fuels and oils' for specific hydraulic oil viscosity and specifications (e.g., ISO VG 46).
Battery Electrolyte:
The manual details servicing for lead-acid batteries, implying specific procedures for electrolyte level checks and topping up with distilled water.
Known Issues
Common Problems:
While specific known issues aren't listed in the overview, a manual covering 'Fault location' would typically address common electrical system faults (e.g., controller errors, sensor issues), hydraulic system performance (e.g., slow lift, leaks), and battery management problems (e.g., charging issues, reduced capacity).
Scheduled Maintenance
Maintenance Checklist:
Detailed maintenance checklist specific to the EFG-DH series is provided, covering operational safety, lubrication, and component checks.
Components Service
Battery Service:
Comprehensive section on battery servicing, recharging, and replacement, highlighting safety and proper procedures.
Electrical System Service:
Instructions include checking electric fuses, indicating the need for periodic inspection of the electrical system's integrity.
📚 Vehicle History
Brand Heritage
Manufacturer History:
Jungheinrich is a globally recognized German manufacturer of material handling equipment, warehouse technology, and logistics systems, established in 1953. They are known for innovation and quality in the industrial sector.
Model Evolution
Series Designation:
The EFG-DH series represents a line of three-wheel electric counterbalance forklift trucks, likely evolved from earlier models to incorporate advancements in battery technology, control systems, and operator ergonomics.
Production
Manufacturing Location:
N/A (Specific plant not mentioned, but Jungheinrich has manufacturing facilities in Germany and globally.)
🏆 Awards & Recognition
Recognitions
Industry Accolades:
N/A (Specific awards for this model series are not provided in the product information, but Jungheinrich as a brand is a recognized leader in material handling technology.)
Certifications
Safety Standards:
Compliance with EN standards, indicating adherence to European safety and performance benchmarks for industrial machinery.
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