🏷️ Basic Information Identification Make: Jungheinrich Product Type: Workshop Service Repair Manual Vehicle Type: Electric Reach Truck Generation Covered Model Generations: Models from May 2014 onwards Codes Model Codes: ETR230, ETR235, ETR335D, ETR340, ETR345 👋 Introduction Market Position Product Category: Industrial Material Handling Equipment Service Documentation Competitive Analysis Manual Advantage: Original factory manual provides definitive technical accuracy and coverage, crucial for efficient and safe repair of specialized industrial equipment. Key Features Content Highlights: Detailed circuit diagrams, component layouts, technical specifications, and systematic troubleshooting guides. User Benefit: Empowers technicians with the knowledge to correctly operate, maintain, and repair Jungheinrich ETR series reach trucks, minimizing downtime and ensuring safety. 📋 Manual Details Coverage Areas Covered Models: ETR230, ETR235, ETR335D, ETR340, ETR345 (from 05.2014) Model Variant Coverage: Specific operating instructions are provided separately for ETR230/235 and ETR335D/340/345 models. Page Count Operating Manual Etr230 Etr235 Pages: 146 Operating Manual Etr335D Etr340 Etr345 Pages: 142 Service Manual Total Pages: 292 Manual Type Manual Classification: Factory Workshop Service Manual Additional Manual Types: Operating Manuals Language Language: English Format File Format: ZIP Contained Formats: Set of PDF Manuals 📖 Manual Coverage Systems Covered Primary Systems: Electrical, Hydraulic, Mechanical Components, Control Systems Electrical Systems: Wiring Diagrams (Electrical/Hydraulic), Fuses, Steer Controller, BUS Systems Hydraulic Systems: Hydraulic Components, Pantograph, Mast/Pantograph/Fork Adjustment, Hose Break Valve, Mast Pivoting Mechanical Systems: Component Layout, Wheels (Load, Drive, Caster), Drive Axle Assembly, Gearbox, Drive Brake (Twin Pedal Assembly) Control Systems: EMERGENCY stop switch, CanCode, Multi-Pilot, Display (Diagnosis) Mast Systems: Detailed coverage of Mast Pivoting, Mast/Pantograph/Fork adjustment, and related hydraulic components. Braking System: Detailed information on the Drive Brake system, including the twin pedal assembly. Control Elements: In-depth coverage of the Multi-Pilot control unit. Procedures Included Maintenance Procedures: Regular Safety Inspection, Maintenance Checklists (B, C, Cold Store variants) Repair Procedures: Component Disassembly/Assembly (e.g., Overhead Guard), System Diagnostics, Electrical Component Replacement, Hydraulic System Servicing Commissioning Procedures: Transport, Installation, Mast/Pantograph/Fork Adjustment, Operational Commissioning Assembly Disassembly Procedures: Covers disassembly and assembly of key components like the Overhead Guard. Technical Depth Depth Of Information: Comprehensive diagnostics, repair, and maintenance for authorized service personnel. Diagnostic Coverage: Detailed analysis of Event Messages, system parameters, and diagnostic functions. Troubleshooting Coverage: Includes guidance on identifying and resolving common issues through event codes and system checks. Electrical Diagrams: Comprehensive Electrical and Hydraulic Wiring Diagrams for all covered models. Parameter Settings: Detailed information on truck parameters and their adjustment. Diagnostic Troubleshooting: Extensive coverage of event messages and diagnostic procedures for fault finding. Cabling And Connections: Detailed information on cabling, plugs, and connectors for both model groups. 📊 Manual Specifications File Format Digital Format: PDF Print Quality Printability: Printable Image Quality: High quality illustrated images Binding Type Digital Binding: N/A (Digital PDF) Paper Type Digital Paper Type: N/A (Digital PDF) Searchability Text Searchability: Searchable Text Completeness Manual Completeness: Contains a comprehensive set of manuals for operation and service. ⚙️ Engine Specifications Primary Engine Propulsion Type: Electric Performance Motor Details: Specific motor power ratings and performance curves are detailed within the service manual. Fuel System Power Source: Battery Power Components Steering System: Electric Power Steering (covered under 'Steer Controller') 🔧 Transmission Standard Drive System: Electric Drive Unit with integrated gearbox (detailed in manual) Optional Transmission Variants: N/A (Electric drive unit is standard) Features Gearbox Information: Detailed information on the gearbox assembly, including maintenance and repair procedures. 📐 Dimensions Exterior Vehicle Type Dimensions: Reach Truck - Specific dimensions are model-dependent and detailed in the operating manuals. Weights Operating Weight: Model-specific operating weights and load capacities detailed in operating manuals. Load Capacity: Varies by model (ETR230/235, ETR335D/340/345), specified in technical specifications section. 🛡️ Safety Features Ratings Safety Standards: Adheres to relevant industrial safety standards for material handling equipment. Active Features Active Safety Systems: EMERGENCY stop switch, potential system interlocks detailed in manual. Passive Features Passive Safety Features: Overhead Guard (disassembly/assembly covered), protective mechanisms. Information Safety Information Section: Dedicated safety information chapter within the service manual. 💡 Technology Features Infotainment Operator Interface: Display units for ETR 230/235 and ETR 340/345/335d, including diagnostic capabilities. Driver Assistance Control Systems Technology: CanCode system for parameter adjustments and diagnostics. Connectivity Bus Systems: Information on BUS Systems Used is provided. Electrical Components Controller Details: Detailed coverage of the Steer Controller and its functions. 🔧 Maintenance Service Intervals Scheduled Maintenance: Includes Regular safety inspection (at least once a year) and detailed maintenance checklists. Fluid Specifications Lubricant Requirements: Specific lubricant types and capacities for gearbox and hydraulic systems are detailed in the service manual. Hydraulic Fluid: Specifications for hydraulic fluid type and capacity are provided. Known Issues Common Problems: The manual's troubleshooting section, event messages, and diagnostic coverage aim to address common operational issues. Technical Data Tightening Torques: General Tightening Torques provided for various fasteners. Cleaning And Care Cold Store Maintenance: Specific maintenance checklists for cold store applications are included. 📚 Vehicle History Brand Heritage Manufacturer Specialization: Jungheinrich...