This comprehensive service repair manual provides detailed instructions and step-by-step diagrams for all workshop repair procedures on your Kawasaki H1, H2, and KH500 motorcycle, covering model years 1969-1977. From basic maintenance to complex engine rebuilds, this manual equips you with the knowledge and guidance to effectively repair and maintain your motorcycle. It includes instructions for a wide range of procedures, such as:

* **General Information:** Get acquainted with your motorcycle's specifications and key components.
* **Lubrication:** Learn about proper lubrication procedures and recommended fluids for optimal engine performance.
* **Inspection and Adjustment:** Perform regular inspections and adjustments to ensure your motorcycle operates safely and efficiently.
* **Fuel System:** Dive into the intricacies of the fuel system, covering everything from carburetor adjustments to fuel line maintenance.
* **Engine Removal/Installation:** Gain the expertise to safely remove and reinstall your engine, a critical skill for major repairs.
* **Cylinder Head/Valve:** Thoroughly understand the cylinder head and valve system, including disassembly, inspection, and reassembly procedures.
* **Cylinder/Piston:** Learn about the cylinder and piston assembly, covering procedures for inspection, repair, and replacement.
* **Clutch:** Master the intricacies of the clutch system, from adjustment to complete overhaul.
* **Gearshift Linkage:** Understand the gearshift linkage and its importance in smooth and accurate gear shifting.
* **Sub Transmission:** Explore the sub transmission and its role in power transfer.
* **Crankcase:** Explore the crankcase, including disassembly, inspection, and reassembly processes.
* **Transmission:** Gain an in-depth understanding of the transmission system, covering inspection, repair, and replacement procedures.
* **Crankshaft/Primary Shaft:** Learn about the crankshaft and primary shaft, essential components for engine operation.
* **Front Wheel/Suspension:** Master the adjustments and maintenance of your front wheel and suspension system.
* **Rear Wheel/Suspension:** Dive into the intricacies of your rear wheel and suspension system, covering inspection and repair procedures.
* **Hydraulic Brake:** Gain knowledge of the hydraulic brake system, including maintenance, troubleshooting, and repair procedures.
* **Battery/Charging System:** Understand the operation and maintenance of your battery and charging system.
* **Ignition System:** Learn about the ignition system, including spark plug adjustment, distributor maintenance, and troubleshooting.
* **Electric Starter:** Gain expertise on the electric starter system, covering its operation and maintenance.
* **Switches:** Explore the various switches on your motorcycle, including their function and troubleshooting tips.
* **Technical Features:** Gain a comprehensive understanding of your motorcycle's technical specifications and unique design features.
* **Troubleshooting:** Learn to diagnose and resolve common motorcycle problems with clear and concise guidance.

This manual is your comprehensive guide to understanding, repairing, and maintaining your Kawasaki H1, H2, and KH500 motorcycle, providing detailed information and clear illustrations to help you successfully tackle any repair challenge.

## Kawasaki H1, H2, and KH500: A Legacy of Two-Stroke Power

The Kawasaki H1, H2, and KH500 motorcycles, produced from 1969 to 1977, represent a pivotal chapter in the history of two-stroke performance. These machines revolutionized the motorcycle scene with their blistering acceleration and unbridled power, leaving a lasting impact on the sport and becoming iconic symbols of the era. The H1, launched in 1969, was the first production motorcycle to feature a 2-stroke triple engine, boasting a 500cc displacement that propelled it to a then-astonishing top speed of over 125 mph. The H2, following closely in 1972, pushed the boundaries even further with its powerful 750cc engine, reaching speeds exceeding 140 mph and earning the nickname "The Fastest Thing on Two Wheels." The KH500, a more affordable and street-legal version of the H1, cemented Kawasaki's dominance in the two-stroke market, offering exceptional performance for a wider audience.

Despite their incredible performance, these motorcycles were not without their drawbacks. Their potent engines demanded meticulous maintenance and were notorious for their high fuel consumption. The raw power could be intimidating for less experienced riders, and the lack of advanced safety features like disc brakes made them particularly demanding to handle. Nevertheless, these machines captivated riders with their thrilling performance, aggressive styling, and undeniable charisma. Their legacy lives on, with these models remaining highly sought after by collectors and enthusiasts alike. The Kawasaki H1, H2, and KH500 not only pushed the boundaries of motorcycle technology, but also redefined the perception of what a motorcycle could achieve, leaving an indelible mark on the world of motorcycling.