🏷️ Basic Information Identification Make: Kawasaki Model: Mule 2510 Diesel Product Type: Repair Manual Codes Chassis Code: KAF950 Generation Generation Name: First Generation Mule 2510 Diesel Generation Years: 1999-2008 (for KAF950 series) 👋 Introduction Market Position Vehicle Segment: Utility Task Vehicle (UTV) / All-Terrain Vehicle (ATV) Target User: Commercial, agricultural, and recreational users requiring a rugged, diesel-powered workhorse. Competitive Analysis Key Competitors: John Deere Gator, Kubota RTV, Polaris Ranger Key Features Engine Type: Diesel engine providing torque and fuel efficiency. Drivetrain: Selectable 2WD/4WD, often with locking differential options. Cargo Capacity: Rear cargo bed designed for hauling materials. Utility Focus: Built for work and durability rather than sport performance. 📋 Manual Details Coverage Areas Covered Years: 2000, 2001, 2002 Covered Models: KAF950 Mule 2510 Diesel ATV Page Count Estimated Page Count: Varies (typically 500-800 pages for comprehensive workshop manuals of this era) Manual Type Manual Type: Workshop Manual / Service Manual / Repair Manual Language Language: English Format Format: Digital Downloadable PDF 📖 Manual Coverage Systems Covered Engine Maintenance: Yes (routine maintenance, oil changes, filter replacements) Engine Repair: Yes (engine removal/installation, internal component inspection/repair) Fuel System: Yes (fuel injection system diagnosis and repair, fuel pump, injectors) Lubrication System: Yes (oil pump, oil passages, oil filter) Cooling System: Yes (radiator, fan, water pump, thermostat, coolant flow) Transmission Service: Yes (transmission fluid changes, inspection) Transmission Repair: Yes (disassembly, inspection, and reassembly of transmission components) Drive Chain Sprockets: Yes (maintenance, adjustment, replacement) Steering System: Yes (steering column, tie rods, steering rack diagnosis and repair) Suspension Shocks: Yes (shock absorber inspection, replacement, suspension geometry) Bodywork Chassis: Yes (frame inspection, body panel repair/replacement) Intake Exhaust System: Yes (air filter, intake manifold, muffler, exhaust manifold) Electrical System Diagrams: Yes (wiring diagrams, component locations) Electrical Diagnostics: Yes (troubleshooting electrical faults) Lighting System: Yes (headlights, taillights, work lights) Braking System: Yes (hydraulic system, brake pads, rotors, bleeding) Tire Wheel Service: Yes (tire pressure, rotation, wheel torque) Procedures Included Routine Maintenance: Yes (scheduled inspections, lubrication points) Troubleshooting: Yes (advanced troubleshooting guides for common and complex issues) Diagnostic Procedures: Yes (step-by-step diagnostics for various systems) Repair Procedures: Yes (detailed instructions for component removal, repair, and installation) Assembly Disassembly: Yes (complete breakdown and reassembly instructions) Technical Depth Depth Of Coverage: Comprehensive Workshop Level Diagnostic Capability: Advanced (includes specific diagnostic flowcharts and parameters) Rebuild Instructions: Yes (detailed instructions for engine and transmission rebuilds) 📊 Manual Specifications File Format File Type: PDF Searchability: Typically searchable text within PDF Print Quality Printability: High (designed for clear printing of individual pages) Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Make: Kawasaki Engine Model: KD25-D (2.5L Diesel, though often referred to by displacement or designation) Engine Type: Naturally Aspirated Diesel Cylinders: 3 Displacement: Approximately 1.0 Liter (953 cc) Bore X Stroke: 77.0 mm x 67.0 mm Compression Ratio: 21.0:1 Horsepower Rating: Approx. 20 HP @ 3600 RPM Torque Rating: Approx. 40 lb-ft @ 2800 RPM Performance Fuel Type: Diesel Fuel Fuel System Fuel Delivery: Indirect Injection (IDI) with Bosch inline injection pump Fuel Filter Type: Spin-on Diesel Fuel Filter Lubrication System Oil Type Specification: API CI-4 or higher, SAE 15W-40 Diesel Engine Oil recommended Oil Capacity With Filter: Approx. 5.7 US quarts (5.4 liters) Cooling System Coolant Type: Ethylene Glycol based coolant, 50/50 mix with distilled water recommended Coolant Capacity: Approx. 5.3 US quarts (5.0 liters) Ignition System Glow Plugs: Yes, for cold starting assistance 🔧 Transmission Standard Transmission Type: Hydrostatic Transmission (HST) Drive Modes: Selectable 2WD/4WD Gear Selection: Forward High/Low Range, Reverse Features Differential Lock: Yes, dash-mounted activated locking rear differential Fluid Type Hydrostatic Transmission Fluid: Kawasaki Genuine Hydraulic Fluid or equivalent SAE 80W-90 Gear Oil (check specific manual for exact specification, can vary slightly) Fluid Capacity Transmission Fluid Capacity: Approx. 6.0 US quarts (5.7 liters) 📐 Dimensions Exterior Overall Length: Approx. 107.7 inches (2,735 mm) Overall Width: Approx. 54.1 inches (1,375 mm) Overall Height: Approx. 72.4 inches (1,840 mm) Wheelbase: Approx. 71.1 inches (1,805 mm) Cargo Cargo Bed Length: Approx. 37.4 inches (950 mm) Cargo Bed Width: Approx. 43.7 inches (1,110 mm) Cargo Bed Depth: Approx. 11.8 inches (300 mm) Cargo Bed Capacity: Approx. 772 lbs (350 kg) Weights Dry Weight: Approx. 1,301 lbs (590 kg) Curb Weight: Approx. 1,367 lbs (620 kg) Towing Capacity: Approx. 1,200 lbs (544 kg) Dimensions Ground Clearance: Approx. 6.9 inches (175 mm) 🛡️ Safety Features Ratings Safety Certification: Not applicable for typical UTV/ATV classification in the same way as passenger vehicles. Active Features Braking System: Hydraulic disc brakes front and rear. Parking Brake: Mechanical parking brake (drum or disc type). Passive Features Roll Over Protection Structure: Standard ROPS (Roll-Over Protection Structure) for operator safety. Seat Belts: Yes, typically 3-point seat belts for driver and passenger. Headlights Taillights: Standard dual headlights, taillights, and brake lights for visibility. 💡...