Basic Information Identification Make: Kawasaki Model: KDX200 Year: 1995 Vehicle Type: All-Terrain Vehicle (ATV) Product Name: Kawasaki ATV KDX200 1995 Digital Service Repair Manual PDF Download Introduction Market Position Target Audience: Kawasaki KDX200 1995 owners, DIY mechanics, professional technicians. Competitive Analysis Advantage: Provides official dealer-level repair information in an accessible digital format. Key Features Ease Of Use: User-friendly with simple instructions and diagrams. Completeness: Covers every part of the vehicle, aiming to fulfill all repair and maintenance requests. Manual Details Coverage Areas Primary Coverage: Complete Service and Repair Secondary Coverage: Maintenance, Diagnostics, Troubleshooting, Electrical Diagrams, Torque Specifications, Fluid Capacities Page Count Estimated Page Count: Likely 200-400 pages (typical for comprehensive service manuals of this era) Manual Type Manual Type: Service/Repair Manual Language Language: English Format Format: PDF (Digital Download) Manual Coverage Systems Covered Engine Systems: General Information, Fuel System, Cooling System, Engine Top End, Engine Right Side, Engine Removal/Installation, Engine Bottom End, Transmission Chassis Systems: Wheels/Tires, Final Drive, Brakes, Suspension, Steering Electrical Systems: Electrical System, Wiring Diagrams Procedures Included Maintenance Procedures: Routine maintenance, fluid changes, filter replacements, spark plug servicing Diagnostic Procedures: Troubleshooting guides, fault finding, symptom analysis Repair Procedures: Engine rebuilds, transmission overhaul, brake system repair, suspension component replacement, electrical component diagnosis and repair Technical Depth Technical Depth: Comprehensive, covering all workshop procedures from basic to advanced repair and rebuilds, including detailed diagrams and specifications. Manual Specifications File Format Digital Format: PDF Viewing Requirements: Adobe PDF Reader Unzipping Requirements: WinZip or compatible archiving software Zoom Capability: Yes (Zoom In/Out) Compatibility: All Versions of Windows & Mac Print Quality Printability: High (suitable for printing at home or professional print shops) Binding Type Binding Type Digital: N/A (Digital File) Paper Type Paper Type Digital: N/A (Digital File) Engine Specifications Primary Engine Engine Type: 2-Stroke Displacement: 198cc (12.07 cu in) Bore X Stroke: 66.0 x 58.0 mm (2.60 x 2.28 in) Cooling System: Liquid-cooled (as indicated by 'Cooling System' in manual coverage) Performance Horsepower Estimate: Approx. 30-35 HP (typical for this class and era) Torque Estimate: Approx. 20-24 lb-ft (typical for this class and era) Fuel System Carburetion: Mikuni VM29SS (common for KDX200 models) Fuel Type: Unleaded gasoline (91 octane or higher recommended) Fuel Mixture: Pre-mix (typical for 2-stroke ATVs of this era, though oil injection may be present) Transmission Standard Transmission Type: 6-speed constant mesh Clutch Type: Wet multi-disc Features Gear Ratios: Specific ratios covered in detail within the manual. Final Drive Type: Chain Dimensions Exterior Length: Approx. 73.6 in (1870 mm) Width: Approx. 30.7 in (780 mm) Height: Approx. 44.1 in (1120 mm) Wheelbase: Approx. 49.8 in (1265 mm) Weights Dry Weight: Approx. 247 lbs (112 kg) Fuel Capacity: Approx. 2.7 gal (10.2 L) Safety Features Ratings Safety Standards: Complies with relevant ATV safety standards for its production year. Active Features Braking System: Hydraulic disc brakes front and rear. Suspension Type: Independent front suspension, Swingarm rear suspension with monoshock (specifics detailed in manual). Passive Features Handlebar Design: Handlebar with handguards for control and protection. Technology Features Infotainment Infotainment System: N/A (Basic ATV instrumentation - speedometer, odometer, indicator lights) Driver Assistance Driver Assistance Features: N/A Connectivity Connectivity Features: N/A Maintenance Service Intervals Oil Change Interval: Refer to manual for specific recommendations (typically every 15-20 hours of operation for 2-strokes). Spark Plug Replacement: Refer to manual for specific recommendations (e.g., every 100-200 hours or annually). Air Filter Cleaning: Frequent cleaning recommended, especially in dusty conditions. Fluid Specifications Engine Oil Type: 2-stroke engine oil (specific API TC or JASO FD rating recommended, detailed in manual). Coolant Type: Ethylene glycol-based antifreeze (50/50 mix with distilled water), specific type detailed in manual. Brake Fluid Type: DOT 3 or DOT 4 hydraulic brake fluid (check manual for exact specification). Transmission Oil Type: Specific gear oil or ATF (Automatic Transmission Fluid) type recommended in manual. Known Issues Common Wear Items: Piston rings, clutch plates, wheel bearings, brake pads, chain and sprockets. Carburetor Cleaning: Regular cleaning and adjustment due to dirt and fuel deposits is common. 2 Stroke Specific Maintenance: Proper oil/fuel mixture and exhaust port cleaning are crucial for performance and longevity. Vehicle History Brand Heritage Kawasaki Atv Legacy: Kawasaki has a long-standing history of producing robust and performance-oriented ATVs. Model Evolution Kdx200 Lineage: The KDX200 line is known for its blend of trail capability and sporty performance, originating from Kawasaki's motocross heritage. Production Production Era: The KDX200 was a popular model produced for many years, with the 1995 model being part of a well-established generation.