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2010 2011 Kawasaki KLE650 Versys Service Repair Factory Manual Instant Download PDF

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🏷️ Basic Information Identification Make: Kawasaki Model: KLE650 Versys Year: 2010-2011 Specific Models Covered: 2010 Kawasaki KLE650CAF, 2010 Kawasaki KLE650DAF, 2011 Kawasaki KLE650CBF, 2011 Kawasaki KLE650DBF Codes Chassis Codes: KLE650CAF, KLE650DAF, KLE650CBF, KLE650DBF 👋 Introduction Market Position Segment: Sport Touring / Adventure Motorcycle Target Audience: Owners and technicians performing maintenance and repairs on the KLE650 Versys. Competitive Analysis Advantage: Provides detailed, factory-level information for self-sufficient maintenance and repair, saving costs. Key Features Accessibility: Instant download after payment, accessible on multiple devices. Usability: Zoomable PDF format for clear viewing of intricate details. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Maintenance Page Count Estimated Page Count: Not specified, but described as comprehensive with 'a lot of information'. Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF (Electronic Download) 📖 Manual Coverage Systems Covered Engine Systems: Engine Top End, Engine Lubrication System, Crankshaft, Transmission, Fuel System (DFI) Chassis Systems: Wheels, Tires, Final Drive, Brakes, Suspension, Steering, Frame Electrical Systems: Electrical System Procedures Included Maintenance Procedures: Periodic Maintenance, Routine Service Repair Procedures: Step-by-step repair instructions for all covered systems. Diagnostic Procedures: Troubleshooting guidance implicitly included within repair sections. Technical Depth Depth: Comprehensive, covering routine maintenance to detailed repair procedures, enabling self-repair. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Compatibility: All Versions of Windows & Mac Print Quality Readability: High resolution, zoomable for clear viewing of details. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Requirements Software Requirement: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, DOHC, 4-valve parallel-twin Displacement: 649 cc (39.6 cu in) Bore X Stroke: 83.0 x 60.0 mm (3.27 x 2.36 in) Compression Ratio: 11.3:1 Performance Horsepower: Approximately 64 hp @ 8000 rpm (specific dyno figures may vary) Torque: Approximately 46 lb-ft @ 7000 rpm (specific dyno figures may vary) Fuel System Fuel Delivery: Digital Fuel Injection (DFI) Fuel Type: Unleaded gasoline, minimum 87 octane Ignition: TCBI with electronic advance Throttle Body: Dual 38mm throttle bodies with sub-throttles 🔧 Transmission Standard Transmission Type: 6-speed, constant mesh Features Clutch Type: Wet, multiple disc Clutch Operation: Cable-actuated Final Drive: Sealed chain 📐 Dimensions Exterior Length: 8.5 inches (2155 mm) Width: 33.1 inches (840 mm) Height: 48.6 inches (1235 mm) Wheelbase: 57.1 inches (1450 mm) Weights Dry Weight: 427.8 lbs (194 kg) for 2010/2011 models (actual weight may vary by specific model and equipment) Curb Weight: 467.4 lbs (212 kg) for 2010/2011 models (with all necessary operating fluids and a full tank of fuel) Load Capacity: Refer to manual for specific weight limits for rider, passenger, and luggage. 🛡️ Safety Features Ratings Safety Certifications: Not explicitly detailed in product description, but factory manuals adhere to industry safety standards. Active Features Braking System: Dual semi-floating 300mm petal discs with 2-piston calipers (front), Single 220mm petal disc with 1-piston caliper (rear). Optional ABS available on certain models/trims. Lighting: Halogen headlight, LED tail light Passive Features Frame Construction: Double-cradle, high-tensile steel frame designed for stability and maneuverability. 💡 Technology Features Infotainment Display: Digital LCD instrument panel (tachometer, speedometer, odometer, trip meters, fuel gauge, clock). Driver Assistance ABS: Anti-lock Braking System (ABS) was an optional feature on select models/trims for these model years. Connectivity Connectivity Features: N/A (This era motorcycle typically does not feature advanced electronic connectivity like Bluetooth or smartphone integration). 🔧 Maintenance Service Intervals Oil Change: Recommended every 3,750 miles or 6 months. Refer to manual for exact intervals and conditions. Spark Plug Inspection: Recommended at 7,500 miles. Refer to manual for gap specifications. Chain Maintenance: Regular cleaning, lubrication, and tension adjustment recommended. Intervals depend on riding conditions. Coolant Flush: Recommended every 2 years or specified mileage. Refer to manual for coolant type. Fluid Specifications Engine Oil Type: API SG, SH, SJ, SL, or SM, SAE 10W-40 motorcycle oil. Verify viscosity based on ambient temperature range. Engine Oil Capacity: Approximately 2.7 US quarts (2.5 liters) with oil filter change. Refer to manual for exact capacity. Coolant Type: Permanent antifreeze (ethylene glycol based) with distilled water, typically a 50/50 mix. Refer to manual for specific Kawasaki recommendation. Brake Fluid Type: DOT 4 Fork Oil Type: Refer to manual for specific viscosity (e.g., Showa SS-01 or equivalent). Known Issues Common Wear Items: Tires, brake pads, chain and sprockets, clutch plates (with high mileage/usage). May include fuel injector cleaning or checking. Potential Concerns: Refer to manual for specific model year recalls or known service bulletins. Some owners report vibration at certain RPMs, which is characteristic of the parallel-twin engine configuration. 📚 Vehicle History Brand Heritage Kawasaki Legacy: Kawasaki Heavy Industries, Ltd. has a long history of producing innovative and reliable motorcycles since the 1960s. Model Evolution Versys Lineage: The Versys line was introduced as a unique middleweight adventure-styled motorcycle, blending sportbike handling with long-travel suspension. Production Manufacturing Location: Primarily assembled in...
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2010 2011 Kawasaki KLE650 Versys Service Repair Factory Manual Instant Download PDF
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
KLE650 Versys
Year:
2010-2011
Specific Models Covered:
2010 Kawasaki KLE650CAF, 2010 Kawasaki KLE650DAF, 2011 Kawasaki KLE650CBF, 2011 Kawasaki KLE650DBF
Codes
Chassis Codes:
KLE650CAF, KLE650DAF, KLE650CBF, KLE650DBF
👋 Introduction
Market Position
Segment:
Sport Touring / Adventure Motorcycle
Target Audience:
Owners and technicians performing maintenance and repairs on the KLE650 Versys.
Competitive Analysis
Advantage:
Provides detailed, factory-level information for self-sufficient maintenance and repair, saving costs.
Key Features
Accessibility:
Instant download after payment, accessible on multiple devices.
Usability:
Zoomable PDF format for clear viewing of intricate details.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Maintenance
Page Count
Estimated Page Count:
Not specified, but described as comprehensive with 'a lot of information'.
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF (Electronic Download)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine Top End, Engine Lubrication System, Crankshaft, Transmission, Fuel System (DFI)
Chassis Systems:
Wheels, Tires, Final Drive, Brakes, Suspension, Steering, Frame
Electrical Systems:
Electrical System
Procedures Included
Maintenance Procedures:
Periodic Maintenance, Routine Service
Repair Procedures:
Step-by-step repair instructions for all covered systems.
Diagnostic Procedures:
Troubleshooting guidance implicitly included within repair sections.
Technical Depth
Depth:
Comprehensive, covering routine maintenance to detailed repair procedures, enabling self-repair.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Compatibility:
All Versions of Windows & Mac
Print Quality
Readability:
High resolution, zoomable for clear viewing of details.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
Requirements
Software Requirement:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, 4-valve parallel-twin
Displacement:
649 cc (39.6 cu in)
Bore X Stroke:
83.0 x 60.0 mm (3.27 x 2.36 in)
Compression Ratio:
11.3:1
Performance
Horsepower:
Approximately 64 hp @ 8000 rpm (specific dyno figures may vary)
Torque:
Approximately 46 lb-ft @ 7000 rpm (specific dyno figures may vary)
Fuel System
Fuel Delivery:
Digital Fuel Injection (DFI)
Fuel Type:
Unleaded gasoline, minimum 87 octane
Ignition:
TCBI with electronic advance
Throttle Body:
Dual 38mm throttle bodies with sub-throttles
🔧 Transmission
Standard
Transmission Type:
6-speed, constant mesh
Features
Clutch Type:
Wet, multiple disc
Clutch Operation:
Cable-actuated
Final Drive:
Sealed chain
📐 Dimensions
Exterior
Length:
8.5 inches (2155 mm)
Width:
33.1 inches (840 mm)
Height:
48.6 inches (1235 mm)
Wheelbase:
57.1 inches (1450 mm)
Weights
Dry Weight:
427.8 lbs (194 kg) for 2010/2011 models (actual weight may vary by specific model and equipment)
Curb Weight:
467.4 lbs (212 kg) for 2010/2011 models (with all necessary operating fluids and a full tank of fuel)
Load Capacity:
Refer to manual for specific weight limits for rider, passenger, and luggage.
🛡️ Safety Features
Ratings
Safety Certifications:
Not explicitly detailed in product description, but factory manuals adhere to industry safety standards.
Active Features
Braking System:
Dual semi-floating 300mm petal discs with 2-piston calipers (front), Single 220mm petal disc with 1-piston caliper (rear). Optional ABS available on certain models/trims.
Lighting:
Halogen headlight, LED tail light
Passive Features
Frame Construction:
Double-cradle, high-tensile steel frame designed for stability and maneuverability.
💡 Technology Features
Infotainment
Display:
Digital LCD instrument panel (tachometer, speedometer, odometer, trip meters, fuel gauge, clock).
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature on select models/trims for these model years.
Connectivity
Connectivity Features:
N/A (This era motorcycle typically does not feature advanced electronic connectivity like Bluetooth or smartphone integration).
🔧 Maintenance
Service Intervals
Oil Change:
Recommended every 3,750 miles or 6 months. Refer to manual for exact intervals and conditions.
Spark Plug Inspection:
Recommended at 7,500 miles. Refer to manual for gap specifications.
Chain Maintenance:
Regular cleaning, lubrication, and tension adjustment recommended. Intervals depend on riding conditions.
Coolant Flush:
Recommended every 2 years or specified mileage. Refer to manual for coolant type.
Fluid Specifications
Engine Oil Type:
API SG, SH, SJ, SL, or SM, SAE 10W-40 motorcycle oil. Verify viscosity based on ambient temperature range.
Engine Oil Capacity:
Approximately 2.7 US quarts (2.5 liters) with oil filter change. Refer to manual for exact capacity.
Coolant Type:
Permanent antifreeze (ethylene glycol based) with distilled water, typically a 50/50 mix. Refer to manual for specific Kawasaki recommendation.
Brake Fluid Type:
DOT 4
Fork Oil Type:
Refer to manual for specific viscosity (e.g., Showa SS-01 or equivalent).
Known Issues
Common Wear Items:
Tires, brake pads, chain and sprockets, clutch plates (with high mileage/usage). May include fuel injector cleaning or checking.
Potential Concerns:
Refer to manual for specific model year recalls or known service bulletins. Some owners report vibration at certain RPMs, which is characteristic of the parallel-twin engine configuration.
📚 Vehicle History
Brand Heritage
Kawasaki Legacy:
Kawasaki Heavy Industries, Ltd. has a long history of producing innovative and reliable motorcycles since the 1960s.
Model Evolution
Versys Lineage:
The Versys line was introduced as a unique middleweight adventure-styled motorcycle, blending sportbike handling with long-travel suspension.
Production
Manufacturing Location:
Primarily assembled in Japan.
🏆 Awards & Recognition
Recognitions
Industry Perception:
Praised for its versatility, agile handling, and value proposition in the middleweight sport-touring segment.
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