The KLE650 DAF, a 2010 model, is a versatile mid-size Adventure Touring Motorcycle designed for a broad range of riding experiences, from daily commuting to extended touring and light off-road excursions. Built upon a legacy of producing reliable and performance-oriented machines, this model features a liquid-cooled, 4-stroke, DOHC parallel-twin engine with a displacement of 649 cc, delivering approximately 63 horsepower and 44.5 lb-ft of torque. Its robust construction, featuring a high-tensile steel backbone frame and capable suspension, contributes to its reputation for durability and comfortable handling. The KLE650DAF stands out for its adaptability, offering a balanced blend of on-road comfort and the capability to explore varied terrains, making it a strong contender in its segment. This comprehensive workshop service repair manual provides detailed guidance for the complete service and repair of the KLE650 DAF. It covers all essential systems, including engine, fuel, ignition, cooling, exhaust, transmission, drivetrain, suspension, brakes, electrical systems, and bodywork. The manual offers step-by-step instructions, diagnostic procedures, and technical specifications necessary for routine maintenance, major repairs, and component replacement. With its mechanic-level detail, including torque specifications and diagrams, this English-language resource empowers owners and technicians to effectively maintain, troubleshoot, and repair the motorcycle, ensuring its optimal performance and longevity. 🏷️ Basic Information Identification Make: Kawasaki Model: KLE650 DAF Year: 2010 Codes Model Code: KLE650DAF 👋 Introduction Market Position Segment: Mid-size Adventure Touring Motorcycle Target Audience: Owners seeking to perform maintenance and repairs, independent repair shops Competitive Analysis Competitors: Yamaha XT660Z Ténéré, Honda Transalp (previous generations), BMW F650GS (earlier models) Key Features Vehicle Purpose: Versatile for commuting, touring, and light off-road use Manual Benefit: Enables confident DIY maintenance and cost-effective repairs 📋 Manual Details Coverage Areas Primary Coverage: Complete Service and Repair Page Count Estimated Pages: Hundreds (typical for comprehensive workshop manuals) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Engine disassembly, assembly, tuning, troubleshooting, specifications Fuel System: Fuel injection, fuel pump, injectors, throttle body, EVAP system Ignition System: Ignition coils, spark plugs, ECU control Cooling System: Radiator, fan, thermostat, coolant flow, troubleshooting Exhaust System: Exhaust pipes, catalytic converter, muffler Transmission: Clutch operation, gearbox disassembly, assembly, maintenance Drivetrain: Chain drive system, sprockets, maintenance Suspension: Front fork disassembly, servicing, rear shock absorber, linkage maintenance Brakes: Front and rear brake system, hydraulic lines, calipers, master cylinders, bleeding procedures Wheels And Tires: Tire pressure, wear, replacement, wheel bearing maintenance Electrical System: Battery, charging system, lighting, starter motor, fuses, relays, wiring diagrams Instrumentation And Controls: Dashboard indicators, controls, switches Bodywork: Fairings, panels, seat removal, body component maintenance Frame And Forks: Frame inspection, fork alignment Troubleshooting: Diagnostic procedures, common problems and solutions Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, spark plug checks Major Repairs: Engine rebuilds, transmission overhauls, suspension component replacement Diagnostics: System checks, fault code interpretation (if applicable) Adjustments: Clutch cable, throttle cable, chain tension, suspension preload Component Replacement: Brake pads, tires, bearings, cables, hoses Technical Depth Depth: Comprehensive (from basic maintenance to complete overhaul) Detail Level: Mechanic-level detail with step-by-step instructions, torque specifications, and diagrams 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text (typical for professional PDFs) Print Quality Printability: Printable (suitable for home or shop printing) Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, DOHC, parallel-twin Displacement: 649 cc Bore X Stroke: 83.0 x 60.0 mm Compression Ratio: 11.0:1 Performance Horsepower: Approx. 63 hp (47 kW) @ 8000 rpm (specifications vary slightly by region/tuning) Torque: Approx. 44.5 lb-ft (60 Nm) @ 6000 rpm (specifications vary slightly by region/tuning) Fuel System Fuel Delivery: Fuel injection with dual 38mm throttle bodies Fuel Type: Unleaded gasoline Fuel Capacity: 15 Liters (4.0 US gal) Lubrication Oil Type: SAE 10W-40 API SG, SH, SJ, SL or JASO MA Oil Capacity With Filter: 2.4 Liters (2.5 US qt) Cooling System Coolant Type: Kawasaki Coolant 50% solution 🔧 Transmission Standard Transmission Type: 6-speed, constant mesh Clutch Type: Wet, multi-disc Optional Optional Features: N/A Features Final Drive: Sealed chain, 525 Gear Ratios: Detailed ratios provided in manual Transmission Fluid: Refer to manual for specific type and capacity (typically engine oil) 📐 Dimensions Exterior Length: 2,180 mm (85.8 in) Width: 800 mm (31.5 in) Height: 1,355 mm (53.3 in) Wheelbase: 1,465 mm (57.7 in) Ground Clearance: 150 mm (5.9 in) Seat Height: 820 mm (32.3 in) Weights Curb Weight: Approx. 196 kg (432.1 lbs) Gross Vehicle Weight Rating: Refer to VIN plate/manual Load Capacity: Refer to manual for maximum load 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycle safety ratings are not standardized in the same way as cars) Active Features Braking System: Dual front disc brakes with dual-piston calipers, single rear disc brake with dual-piston caliper ABS: Optional/Not standard on all models, check specific vehicle...