🏷️ Basic Information Identification Make: Kawasaki Model: KLX 250S Model Code: KLX250SA Year: 2010 👋 Introduction Market Position Target User: Enthusiasts, DIY mechanics, professional technicians Competitive Analysis Value Proposition: Provides dealership-level service information for DIY and professional use, enabling cost savings and quality repairs. Key Features Completeness: Contains all necessary instructions for any repair the vehicle may require. Accuracy: Endeavors to ensure accuracy of information, providing reliable repair guidance. Ease Of Use: Assumes general automotive knowledge and highlights product-specific aspects. Purpose Aim: To help owners get the best value from their Kawasaki KLX 250S KLX250SA 2010 by enabling informed maintenance and repairs. 📋 Manual Details Coverage Areas Primary Coverage: Kawasaki KLX 250S KLX250SA 2010 Page Count Total Pages: 558 Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: Full overhaul, disassembly, assembly, tuning Fuel System: Carburetor, fuel pump, lines, filters Ignition System: Ignition timing, coil, spark plugs Lubrication System: Oil pump, oil passages, oil filter Exhaust System: Muffler, exhaust pipes, heat shields Electrical System: Wiring diagrams, charging system, lighting, starter Bodywork: Panels, seat, fairings, fenders Transmission: Clutch, gearbox disassembly and assembly Suspension: Front forks, rear shock absorber (overhaul and adjustment) Brakes: Front and rear brake systems, hydraulic components Cooling System: Radiator, fan, coolant passages Procedures Included Maintenance: Routine checks, adjustments, lubrication Tune Ups: Engine tuning and adjustment procedures Removal Installation: Component removal and installation procedures Disassembly Assembly: Detailed steps for component disassembly and reassembly Troubleshooting: Diagnostic procedures for common and uncommon issues Technical Depth Depth: Comprehensive repair and overhaul, including engine and transmission Special Tools: Identifies and illustrates Kawasaki special tools where required Proprietary Components Coverage: Includes instructions for proprietary Kawasaki components and references manufacturer instructions for other components 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Printable Binding Type Delivery Method: Digital Download via Email (Electronic Delivery) Paper Type Physical Format: Not applicable (Digital PDF) ⚙️ Engine Specifications Primary Engine Type: Liquid-cooled, four-stroke, DOHC, four-valve single Displacement: 249 cc Bore X Stroke: 72.0 x 61.2 mm Compression Ratio: 11.0:1 Performance Horsepower: Approximately 23-25 HP (Varies by region and tuning) Torque: Approximately 14-15 lb-ft (Varies by region and tuning) Fuel System Fuel Delivery: Keihin CVK34 carburetor Fuel Type: Unleaded gasoline, minimum octane rating 87 Cooling System Type: Forced air and liquid cooling 🔧 Transmission Standard Type: 6-speed, constant mesh Features Clutch: Wet, multi-disc, cable operated Fluid Type Specification: API SG, SF, or SE classification, SAE 10W-40 motorcycle oil recommended 📐 Dimensions Exterior Overall Length: 2,215 mm (87.2 in) Overall Width: 810 mm (31.9 in) Overall Height: 1,205 mm (47.4 in) Wheelbase: 1,425 mm (56.1 in) Weights Curb Weight: Approximately 138 kg (304.2 lbs) Fuel Capacity: 10.0 L (2.6 US gal) 🛡️ Safety Features Ratings Crash Test Info: Motorcycles are generally not subjected to automotive crash testing standards. Safety is paramount in rider technique and protective gear. Active Features Braking System: Disc brakes front and rear Passive Features Frame Construction: High-tensile steel semi-double cradle frame 💡 Technology Features Infotainment Features: Basic digital instrument cluster with speedometer, odometer, trip meter, clock, and indicator lights. No advanced infotainment features. Driver Assistance Features: None. Primarily focused on essential mechanical and electrical systems. Connectivity Features: None. Designed as a robust dual-sport motorcycle. 🔧 Maintenance Service Intervals Oil Change: Every 6,000 km (3,700 miles) or 6 months Air Filter Cleaning: Every 2,000 km (1,200 miles) or as needed based on conditions Spark Plug Replacement: Every 12,000 km (7,500 miles) Fluid Specifications Engine Oil Capacity: 1.7 L (1.8 US qt) without filter change; 1.9 L (2.0 US qt) with filter change Coolant Type: Kawasaki Genuine Coolant or equivalent ethylene glycol-based coolant with demineralized water (50:50 mixture) Known Issues Carburetor Jetting: Some owners report lean conditions at higher altitudes, potentially requiring jetting adjustments. The manual covers carburetor tuning. Suspension Softness: The stock suspension may be considered soft by some riders for aggressive off-road use. The manual details adjustments and overhaul procedures. Tool Requirements Torque Wrench: Essential for ensuring fasteners are tightened to precise specifications as outlined in the manual. 📚 Vehicle History Brand Heritage Kawasaki Legacy: Kawasaki Heavy Industries has a long history in motorcycle manufacturing, known for performance and reliability across various segments. Model Evolution Klx Lineage: The KLX line has a history of dual-sport motorcycles, evolving from earlier models with a focus on off-road capability combined with street legality. Production Origin: Primarily manufactured by Kawasaki Heavy Industries, Japan. 🏆 Awards & Recognition Recognitions Industry Awards: Specific awards for the 2010 KLX250SA are not prominently documented, but the KLX line is generally well-regarded in its segment for versatility and value.