🏷️ Basic Information Identification Make: Kawasaki Model: KLX250SA Year: 2010 Vehicle Type: Dual-Sport Motorcycle Generation Model Generation: Third Generation KLX250 Codes Chassis Code: KLX250SA 👋 Introduction Market Position Segment: Lightweight dual-sport motorcycle, popular for trail riding, commuting, and light adventure touring. Competitive Analysis Competitors: Honda CRF250L, Yamaha WR250R, Suzuki DR-Z250. Key Features Engine Type: Liquid-cooled, DOHC, four-valve, single-cylinder. Suspension Type: Long-travel, adjustable front forks and rear monoshock suspension. Design Philosophy: Balance of on-road manners and off-road capability. 📋 Manual Details Coverage Areas Engine: Yes Transmission: Yes Fuel System: Yes Ignition System: Yes Cooling System: Yes Exhaust System: Yes Chassis: Yes Suspension Front: Yes Suspension Rear: Yes Brakes Front: Yes Brakes Rear: Yes Wheels Tires: Yes Electrical System: Yes Lighting: Yes Instruments Controls: Yes Bodywork: Yes Troubleshooting: Yes Periodic Maintenance: Yes Wiring Diagrams: Yes Page Count Approximate Pages: Hundreds Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Full overhaul, including piston, rings, cylinder, valve timing, and component inspection. Engine Management: EFI system diagnosis, sensor testing, injector service, and ECU troubleshooting. Transmission Drivetrain: Clutch inspection and adjustment, gear inspection, transmission disassembly and reassembly. Suspension Geometry: Front fork service (oil change, seal replacement, spring rates), rear shock absorber adjustment and service. Braking System: Brake pad replacement, caliper servicing, master cylinder maintenance, bleeding procedures. Electrical Schematics: Comprehensive wiring diagrams for all electrical components, including lighting, ignition, and accessories. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, tire pressure checks, spark plug replacement. Diagnostic Troubleshooting: Step-by-step troubleshooting guides for common issues, fault code interpretation (if applicable). Component Rebuild: Detailed instructions for rebuilding major components like the engine, carburetor/EFI, and suspension. Disassembly Reassembly: Exploded views and step-by-step guides for dismantling and reassembling the entire motorcycle. Adjustment Calibration: Carburetor tuning, throttle cable adjustment, clutch lever adjustment, suspension sag adjustment. Technical Depth Depth: Comprehensive, covering basic owner maintenance to full engine and chassis rebuilds. Diagnostic Level: Advanced diagnostics, including component testing and troubleshooting flowcharts. Repair Scope: Complete repair procedures for all mechanical and electrical systems. 📊 Manual Specifications File Format Format: PDF Searchable: Likely (standard for factory PDFs) Print Quality Printability: Designed for full or selective printing. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: Likely DOHC, 4-stroke, 4-valve single cylinder (specific code not provided in product info) Displacement: 249 cc Bore X Stroke: 72.0 mm x 61.2 mm Compression Ratio: 11.0:1 Performance Horsepower: Approx. 24-27 HP (stock, varies by market and tuning) Torque: Approx. 15-17 lb-ft (stock, varies by market and tuning) Fuel System Fuel Delivery: Fuel Injection (EFI), likely Keihin throttle body system. Fuel Type: Unleaded gasoline Cooling System Cooling Method: Liquid-cooled 🔧 Transmission Standard Type: Constant-mesh, 6-speed return Clutch Type: Wet, multi-disc Features Gear Ratios: Specific ratios detailed within the manual. Final Drive: O-ring sealed chain 📐 Dimensions Exterior Length: Approx. 2,165 mm (85.2 in) Width: Approx. 800 mm (31.5 in) Height: Approx. 1,180 mm (46.5 in) Wheelbase: Approx. 1,430 mm (56.3 in) Ground Clearance: Approx. 265 mm (10.4 in) Weights Curb Weight: Approx. 132 kg (291 lbs) Fuel Capacity: 11 Liters (2.9 US gal) 🛡️ Safety Features Ratings Safety Features: N/A (Motorcycle safety is primarily based on rider skill and machine condition, though ABS was introduced on later models). Active Features Braking System: Disc brakes front and rear. Passive Features Lighting: Headlight, tail light, brake lights, turn signals. 💡 Technology Features Infotainment Display Type: Digital LCD instrument cluster. Features Cluster: Speedometer, tachometer, odometer, trip meters, fuel gauge, clock, indicator lights. Driver Assistance ABS: Not typically equipped on the 2010 KLX250SA model; ABS was introduced on later iterations. Connectivity Connectivity Features: None (basic motorcycle electronics). 🔧 Maintenance Service Intervals Oil Change: Every 3,000 km or 6 months (refer to manual for specific recommendation). Spark Plug Check: Every 6,000 km or 12 months. Chain Maintenance: Lubrication and adjustment every 500-1,000 km. Fluid Specifications Engine Oil Type: SAE 10W-40 API SG or higher, JASO MA. Engine Oil Capacity: 1.5 Liters (1.6 US qt) without filter change; 1.7 Liters (1.8 US qt) with filter change. Coolant Type: Permanent type coolant (antifreeze) mixed with distilled water (50/50 ratio). Fork Oil Type: Kawasaki KHL15-10W or equivalent (15W) suspension fluid. Known Issues Common Wear Items: Chain and sprockets, brake pads, tires, fork seals. Potential Quirks: Some owners report a slightly underpowered feel in higher RPMs compared to some competitors. Fueling can be lean from the factory. 📚 Vehicle History Brand Heritage Kawasaki Motorsports: Kawasaki has a long and successful history in motorcycle racing and performance engineering. Model Evolution Klx Lineage: The KLX line has evolved from early off-road focused models to versatile dual-sport machines. Production Manufacturing Location: Japan